The following discussion and analysis should be read in conjunction with the historical financial statements and other financial information included elsewhere in this quarterly report on Form 10-Q. This discussion may contain forward-looking statements that involve risks and uncertainties. The forward-looking statements are not historical facts, but rather are based on current expectations, estimates, assumptions and projections about our industry, business and future financial results. Our actual results could differ materially from the results contemplated by these forward-looking statements due to a number of factors, including those discussed in the sections of our annual report entitled "Forward-Looking Statements" and "Risk Factors," and those discussed in our Form 10-Q quarterly reports filed after such annual report (such as in Part II, Item 1A, "Risk Factors." BUSINESS OVERVIEW MSA is a global leader in the development, manufacture and supply of safety products that protect people and facility infrastructures. Recognized for their market leading innovation, many MSA products integrate a combination of electronics, mechanical systems and advanced materials to protect users against hazardous or life-threatening situations. The Company's comprehensive product line, which is governed by rigorous safety standards across highly regulated industries, is used by workers around the world in a broad range of markets, including fire service, oil, gas and petrochemical industry, construction, industrial manufacturing applications, utilities, mining and the military. MSA's core products include breathing apparatus, fixed gas and flame detection systems, portable gas detection instruments, industrial head protection products, firefighter helmets and protective apparel, and fall protection devices. We are committed to providing our customers with service unmatched in the safety industry and, in the process, enhancing our ability to provide a growing line of safety solutions for customers in key global markets. MSA provides safety equipment to a broad range of customers who must continue to work in times of global pandemic as is now the case with COVID-19. Our customers include first responders, who are tasked with keeping citizens safe, and include industrial and utility workers tasked with maintaining critical infrastructure. For this reason, in order to successfully fulfill our mission asThe Safety Company , MSA is an essential business and has continued operating its manufacturing facilities during these times, to the extent practicable, while protecting the health and safety of our workforce, and complying with all applicable laws. The Company has established a special advisory committee to evaluate ongoing concerns, risks and challenges with respect to COVID-19 across its operations and corporate headquarters inJanuary 2020 . The Company's pandemic response plan includes four key priorities: protecting the health and safety of MSA associates, enabling business continuity, expanding manufacturing capacity of MSA's existing air-purifying respirator portfolio, and managing its operating expenses and capital structure. During the second quarter the Company developed a thoughtful, phased approach to begin reconnecting segments of our workforce that had converted to remote working conditions due to COVID-19. This process includes reengaging elements of our salesforce in in-person customer interactions on a limited basis, with additional functions scheduled to begin returning to the office, once deemed appropriate under the circumstances for each geography. A phased approach to reconnect employees while adjusting the characteristics of their physical working environments, providing training and executing enhanced safety and cleaning protocols, will promote workplace safety. The process and timing to reconnect our workforce will continue to evolve due to the changing nature of COVID-19, and the Company expects to modify plans as necessary to respond to such changes. We tailor our product offerings and distribution strategy to satisfy distinct customer preferences that vary across geographic regions. OnJanuary 1, 2020 , to best serve these customer preferences, we restructured our business from six geographical operating segments into four:Northern North America ,Latin America ,Europe ,Middle East &Africa ("EMEA"), andAsia Pacific ("APAC"). These four operating segments are further aggregated into three reportable geographic segments:Americas , International and Corporate. This change did not impact reportable segments as all changes were within the International segment. In 2019, 65% and 35% of our net sales were made by ourAmericas and International segments, respectively.Americas . Our largest manufacturing and research and development facilities are located inthe United States (U.S. ). We serve our markets across theAmericas with manufacturing facilities in theU.S. ,Mexico andBrazil . Operations in the other countries within theAmericas segment focus primarily on sales and distribution in their respective home country markets. -27- -------------------------------------------------------------------------------- International. Our International segment includes companies inEurope , theMiddle East and theAsia Pacific region. In our largest International subsidiaries (inGermany ,France ,United Kingdom (U.K. ),Ireland andChina ), we develop, manufacture and sell a wide variety of products. InChina , the products manufactured are sold primarily inChina as well as in regional markets. Operations in other International segment countries focus primarily on sales and distribution in their respective home country markets. Although some of these companies may perform limited production, most of their sales are of products manufactured in our plants inGermany ,France , theU.S. ,U.K. ,Ireland andChina or are purchased from third-party vendors. Corporate. The Corporate segment primarily consists of general and administrative expenses incurred in our corporate headquarters, costs associated with corporate development initiatives, legal expense, interest expense, foreign exchange gains or losses and other centrally-managed costs. Corporate general and administrative costs comprise the majority of the expense in the Corporate segment. PRINCIPAL PRODUCTS The following is a brief description of each of our principal product categories: MSA's corporate strategy includes a focus on driving sales of core products where we have leading market positions and a distinct competitive advantage. Core products, as mentioned above, include breathing apparatus, fixed gas and flame detection systems, portable gas detection instruments, industrial head protection products, firefighter helmets and protective apparel, and fall protection devices. Core products comprised approximately 85% and 88% of sales for the six months endedJune 30, 2020 and 2019. MSA also maintains a portfolio of non-core products. Non-core products reinforce and extend the core offerings, drawing upon our customer relationships, distribution channels, geographical presence and technical experience. These products are complementary to the core offerings and often reflect more episodic or contract-driven growth patterns. Key non-core products include air-purifying respirators ("APR"), eye and face protection, ballistic helmets and gas masks. MSA does not produce disposable respirators of any type; however,Mine Safety Appliances Company, LLC ("MSA LLC "), one of the Company's subsidiaries, does produce advanced elastomeric APR, including half-mask respirators, full-facepiece respirators and powered air purifying respirators, each with replaceable filters providing a minimum of N-95 filtration capability. These products have historically been used in many industrial and first responder applications. APR products represented 9% of our consolidated sales in the first half of 2020 with approximately 75% of this business being in ourAmericas segment. In the first quarter, Emergency Use Authorizations ("EUA") were issued by the FDA to expand the types of respiratory protection available to the medical community in response to COVID-19. Those include an EUA that temporarily permits the use of NIOSH-approved respirators in healthcare settings, including elastomeric APR that are part of MSA's existing portfolio.MSA LLC is committed to increasing production of masks within the existing portfolio to support our customer base and other response efforts. MSA maintains a diversified portfolio of safety products that protect workers and facility infrastructure across a broad array of end markets. While the company sells its products through distribution, which can limit end-user visibility, the company provides estimated ranges of end market exposure to facilitate understanding of its growth drivers. The company estimates that approximately 35%-40% of its overall revenue is derived from the fire service market and 25%-30% of its revenue is derived from the energy market. The remaining 30%-40% is split between construction, utilities, general industrial applications, military and mining. A detailed listing of our significant product offerings in the aforementioned product groups above is included in MSA's Annual Report on Form 10-K for the year endedDecember 31, 2019 . RESULTS OF OPERATIONS Three Months EndedJune 30, 2020 , Compared to Three Months EndedJune 30, 2019 Net Sales . Net sales for the three months endedJune 30, 2020 , were$314.4 million , a decrease of$35.3 million , or 10.1%, driven by lower sales across most of the core product groups compared to$349.7 million for the three months endedJune 30, 2019 . Please refer to the Net Sales table for a reconciliation of the quarter over quarter sales change. Net Sales Three Months Ended June 30, Dollar Percent (In millions) 2020 2019 Decrease Decrease Consolidated$314.4 $349.7 $(35.3) (10.1)% Americas 204.2 231.4 (27.2) (11.8)% International 110.2 118.3 (8.1) (6.8)% -28-
-------------------------------------------------------------------------------- Net Sales Three Months Ended June 30, 2020 versus June 30, 2019 (Percent Change) Americas International Consolidated GAAP reported sales change (11.8)% (6.8)% (10.1)% Currency translation effects 2.3% 2.5% 2.3% Constant currency sales change (9.5)% (4.3)% (7.8)% Note: Constant currency sales change is a non-GAAP financial measure provided by the Company to give a better understanding of the Company's underlying business performance. Constant currency sales change is calculated by deducting the percentage impact from currency translation effects from the overall percentage change in net sales. Net sales for theAmericas segment were$204.2 million in the second quarter of 2020, a decrease of$27.2 million , or 11.8%, compared to$231.4 million in the second quarter of 2019. During the quarter, constant currency sales in theAmericas segment decreased 9.5% compared to the prior year period, driven by weakness across most of our portfolio due to the fallout from the COVID-19 pandemic. Employment based industrial PPE products such as head protection, fall protection and portable gas detection experienced challenges based on high unemployment rates and closed worksites, down 33%. The decline was partially offset by increased sales of air purifying respirators ("APR"). The Company's subsidiary,MSA LLC , continues to ramp up production of APR in itsJacksonville, NC plant and expects to work down its backlog in this area over the next several quarters. Net sales for the International segment were$110.2 million in the second quarter of 2020, a decrease of$8.1 million , or 6.8%, compared to$118.3 million for the second quarter of 2019. Constant currency sales in the International segment decreased 4.3% during the quarter as sales in the EMEA region were down 6.6% driven by general business weakness due to the disruption to the business stemming from the COVID-19 pandemic. This decrease was partially offset by an increase in sales of head protection and breathing apparatus products across a number of geographies, includingChina , where sales increased by 9.5%. Incoming orders inChina were up 16% in the quarter reflecting improved business conditions. Our incoming orders have been choppy throughout the second quarter and remain that way into the third quarter. We started the quarter strongly in April, followed by a weak May. We then saw a rebound in the order book in June with a slow down again in July with the virus resurgence and related economic challenges. There is a great deal of uncertainty in the economy and the Company's key end markets which makes it difficult to provide an outlook for the second half of the year. These conditions could impact our future results and growth expectations. Our backlog continues to be healthy, and is consistent with the first quarter, but we remain disciplined in managing our cost structure and executing on long term margin improvement projects. We have been proactive managing through a challenging environment, and we are committed to continuing that approach. We are well positioned to manage through and emerge from this downturn as a stronger organization. Refer to Note 8-Segment Information to the unaudited condensed consolidated financial statements in Part I Item 1 of this Form 10-Q, for information regarding sales by product group. Gross profit. Gross profit for the second quarter of 2020 was$141.6 million , a decrease of$19.5 million or 12.1%, compared to$161.1 million for the second quarter of 2019. The ratio of gross profit to net sales was 45.0% in the second quarter of 2020 compared to 46.1% in the same quarter last year. The lower gross profit ratio during the current quarter is primarily attributable to higher costs related to COVID-19, driven by lower throughput in our factories, higher freight costs and implementing COVID-19 safety protocols across our worksites, coupled with a less favorable mix, partially offset by strategic pricing improvements particularly in our International segment. Selling, general and administrative expenses. Selling, general and administrative ("SG&A") expenses were$69.0 million during the second quarter of 2020, a decrease of 15.0 million or 17.8%, compared to$84.0 million in the second quarter of 2019. Overall, selling, general and administrative expenses were 22.0% of net sales during the second quarter of 2020, compared to 24.0% of net sales during the same period in 2019. The decrease was the result of returns from previously executed restructuring programs and discretionary cost controls implemented inMarch 2020 , in response to the COVID-19 pandemic and slowdown in certain end markets. These actions provided approximately$6 million of cost savings in the quarter. Additionally, a decrease in variable compensation expense related to bonus and performance-based stock awards provided approximately$5 million of cost savings. -29- --------------------------------------------------------------------------------
Please refer to the Selling, general and administrative expenses table for a reconciliation of the period over period expense change.
Three Months Ended Selling, general, and administrative expensesJune 30, 2020 versusJune 30, 2019 (Percent Change) Consolidated GAAP reported change (17.8)% Currency translation effects 1.9% Constant currency change (15.9)% Less: Acquisitions and related strategic transaction costs
1.9%
Organic constant currency change
(14.0)%
Note: Organic constant currency change is a non-GAAP financial measure provided by the Company to give a better understanding of the Company's underlying business performance. Organic constant currency change in selling, general, and administrative expenses is calculated by deducting the percentage impact from acquisitions and related strategic transaction costs as well as the currency translation effects from the overall percentage change in selling, general, and administrative expense. Management believes excluding acquisitions and currency translation effects provides investors with a greater level of clarity into spending levels on a year-over-year basis. Research and development expense. Research and development expense was$13.8 million during the second quarter of 2020, a decrease of$0.5 million , compared to$14.3 million during the second quarter of 2019. Research and development expense was 4.4% of net sales in the second quarter of 2020 compared to 4.1% in the same period of 2019. During the second quarter of 2020, we capitalized$2 million of software development costs. Restructuring charges. Restructuring charges during the second quarter of 2020, were$8.9 million primarily related to footprint rationalization projects including theCompany's Fixed Gas & Flame Detection ("FGFD") manufacturing footprint optimization and the acceleration of cost reduction programs associated with our ongoing initiatives to drive profitable growth in our International segment. This compared to restructuring charges of$3.5 million during the second quarter of 2019, primarily related to a non-cash settlement charge associated with the closure of our pension plan in theU.K. as well as footprint rationalization and other restructuring programs associated with our ongoing initiatives to drive profitable growth in our International segment. We remain focused on executing programs that will optimize our cost structure. Currency exchange. Currency exchange losses were$0.8 million in the second quarter of 2020 compared to$1.3 million in the second quarter of 2019. Currency exchange losses in both periods were related to foreign currency exposure on unsettled inter-company balances. Refer to Note 15-Derivative Financial Instruments to the unaudited condensed consolidated financial statements in Part I Item 1 of this Form 10-Q, for information regarding our currency exchange rate risk management strategy. Product liability expense. Product liability expense for the three months endedJune 30, 2020 was$0.9 million compared to$3.5 million in the same period last year. Product liability expense for both periods related primarily to defense costs incurred for cumulative trauma product liability claims. GAAP operating income. Consolidated operating income for the second quarter of 2020 was$48.3 million compared to$54.5 million in the same period last year. The decrease in operating results was driven by lower sales volumes and lower gross profit for the reasons noted above and increased restructuring charges partially offset by improved SG&A expense leverage. Adjusted operating income.Americas adjusted operating income for the second quarter of 2020 was$49.0 million , a decrease of$8.7 million , or 15%, compared to$57.7 million in the prior year quarter. The decrease was related to the lower level of sales and lower gross profit for reasons noted above, which were partially offset by improved SG&A leverage. Sales for the quarter declined 12% as compared to the prior year while SG&A expenses declined 18%. International adjusted operating income for the second quarter of 2020 was$17.4 million , an increase of$2.3 million , or 15%, compared to$15.1 million in the prior year quarter. The increase in adjusted operating income is primarily attributable to selling, general and administrative costs being down over 10% as we realize returns from restructuring programs executed over the past 12 to 18 months and strategic pricing improvements which more than offset the decrease in sales volumes. Corporate segment adjusted operating loss for the second quarter of 2020 was$7.5 million , a decrease of$0.9 million , or 10%, compared to an adjusted operating loss of$8.4 million in the second quarter of 2019 due to lower professional service and other expenses due to cost control initiatives. -30-
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The following tables represent a reconciliation from GAAP operating income to adjusted operating income (loss) and adjusted EBITDA. Adjusted operating margin % is calculated as adjusted operating income (loss) divided by net sales and adjusted EBITDA margin % is calculated as adjusted EBITDA divided by net sales.
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