The following discussion and analysis should be read in conjunction with the historical financial statements and other financial information included elsewhere in this quarterly report on Form 10-Q. This discussion may contain forward-looking statements that involve risks and uncertainties. The forward-looking statements are not historical facts, but rather are based on current expectations, estimates, assumptions and projections about our industry, business and future financial results. Our actual results could differ materially from the results contemplated by these forward-looking statements due to a number of factors, including those discussed in the sections of our annual report entitled "Forward-Looking Statements" and "Risk Factors," and those discussed in our Form 10-Q quarterly reports filed after such annual report (such as in Part II, Item 1A, "Risk Factors." BUSINESS OVERVIEW MSA is a global leader in the development, manufacture and supply of safety products that protect people and facility infrastructures. Recognized for their market leading innovation, many MSA products integrate a combination of electronics, mechanical systems and advanced materials to protect users against hazardous or life-threatening situations. The Company's comprehensive product line, which is governed by rigorous safety standards across highly regulated industries, is used by workers around the world in a broad range of markets, including fire service, oil, gas and petrochemical industry, construction, industrial manufacturing applications, utilities, mining and the military. MSA's core products include breathing apparatus, fixed gas and flame detection systems, portable gas detection instruments, industrial head protection products, firefighter helmets and protective apparel, and fall protection devices. We are committed to providing our customers with service unmatched in the safety industry and, in the process, enhancing our ability to provide a growing line of safety solutions for customers in key global markets. MSA provides safety equipment to a broad range of customers who must continue to work in times of global pandemic as is now the case with COVID-19. Our customers include first responders, who are tasked with keeping citizens safe, and include industrial and utility workers tasked with maintaining critical infrastructure. For this reason, in order to successfully fulfill our mission asThe Safety Company , MSA is an essential business and has continued operating its manufacturing facilities during these times, to the extent practicable, while protecting the health and safety of our workforce, and complying with all applicable laws. The Company has established a special advisory committee to evaluate ongoing concerns, risks and challenges with respect to COVID-19 across its operations and corporate headquarters inJanuary 2020 . The Company's pandemic response plan includes four key priorities: protecting the health and safety of MSA associates, enabling business continuity, expanding manufacturing capacity of MSA's existing air-purifying respirator portfolio, and managing its operating expenses and capital structure. We tailor our product offerings and distribution strategy to satisfy distinct customer preferences that vary across geographic regions. OnJanuary 1, 2020 , to best serve these customer preferences, we restructured our business from six geographical operating segments into four:Northern North America ,Latin America ,Europe ,Middle East &Africa ("EMEA"), andAsia Pacific ("APAC"). These four operating segments are further aggregated into three reportable geographic segments:Americas , International and Corporate. This change did not impact reportable segments as all changes were within the International segment. In 2019, 65% and 35% of our net sales were made by ourAmericas and International segments, respectively.Americas . Our largest manufacturing and research and development facilities are located inthe United States (U.S. ). We serve our markets across theAmericas with manufacturing facilities in theU.S. ,Mexico andBrazil . Operations in the other countries within theAmericas segment focus primarily on sales and distribution in their respective home country markets. International. Our International segment includes companies inEurope , theMiddle East and theAsia Pacific region. In our largest International subsidiaries (inGermany ,France ,United Kingdom (U.K. ),Ireland andChina ), we develop, manufacture and sell a wide variety of products. InChina , the products manufactured are sold primarily inChina as well as in regional markets. Operations in other International segment countries focus primarily on sales and distribution in their respective home country markets. Although some of these companies may perform limited production, most of their sales are of products manufactured in our plants inGermany ,France , theU.S. ,U.K. ,Ireland andChina or are purchased from third-party vendors. Corporate. The Corporate segment primarily consists of general and administrative expenses incurred in our corporate headquarters, costs associated with corporate development initiatives, legal expense, interest expense, foreign exchange gains or losses and other centrally-managed costs. Corporate general and administrative costs comprise the majority of the expense in the Corporate segment. -24-
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PRINCIPAL PRODUCTS The following is a brief description of each of our principal product categories: MSA's corporate strategy includes a focus on driving sales of core products where we have leading market positions and a distinct competitive advantage. Core products, as mentioned above, include breathing apparatus, fixed gas and flame detection systems, portable gas detection instruments, industrial head protection products, firefighter helmets and protective apparel, and fall protection devices. Core products comprised approximately 85% and 88% of sales for the three months endedMarch 31, 2020 and 2019. MSA also maintains a portfolio of non-core products. Non-core products reinforce and extend the core offerings, drawing upon our customer relationships, distribution channels, geographical presence and technical experience. These products are complementary to the core offerings and often reflect more episodic or contract-driven growth patterns. Key non-core products include air-purifying respirators ("APR"), eye and face protection, ballistic helmets and gas masks. MSA does not produce disposable respirators of any type; however,Mine Safety Appliances Company, LLC ("MSA LLC "), one of the Company's subsidiaries, does produce advanced elastomeric APR, including half-mask respirators, full-facepiece respirators and powered air purifying respirators, each with replaceable filters providing a minimum of N-95 filtration capability. These products have historically been used in many industrial and first responder applications. APR products represented 8% of our consolidated sales in the first quarter of 2020 with approximately 70% of this business being in ourAmericas segment. In the first quarter, Emergency Use Authorizations ("EUA") have been issued by the FDA to expand the types of respiratory protection available to the medical community in response to COVID-19. Those include an EUA that temporarily permits the use of NIOSH-approved respirators in healthcare settings, including elastomeric APR that are part of MSA's existing portfolio.MSA LLC is committed to increasing production of masks within the existing portfolio to support our customer base and other response efforts. MSA maintains a diversified portfolio of safety products that protect workers and facility infrastructure across a broad array of end markets. While the company sells its products through distribution, which can limit end-user visibility, the company provides estimated ranges of end market exposure to facilitate understanding of its growth drivers. The company estimates that approximately 35%-40% of its overall revenue is derived from the fire service market and 25%-30% of its revenue is derived from the energy market. The remaining 30%-40% is split between construction, utilities, general industrial applications, military and mining. A detailed listing of our significant product offerings in the aforementioned product groups above is included in MSA's Annual Report on Form 10-K for the year endedDecember 31, 2019 . RESULTS OF OPERATIONS Three Months EndedMarch 31, 2020 , Compared to Three Months EndedMarch 31, 2019 Net Sales . Net sales for the three months endedMarch 31, 2020 , were$341.1 million , an increase of$15.1 million , or 4.6%, driven by a strong March compared to$326.0 million for the three months endedMarch 31, 2019 . Please refer to the Net Sales table for a reconciliation of the quarter over quarter sales change. Net Sales Three Months Ended March 31, Dollar Percent (In millions) 2020 2019 Increase Increase Consolidated$341.1 $326.0 $15.1 4.6% Americas 231.2 213.7 17.5 8.2% International 109.9 112.3 (2.4) (2.1)% Three Months Ended March 31, 2020 versus Net Sales March 31, 2019 (Percent Change) Americas International Consolidated GAAP reported sales change 8.2% (2.1)% 4.6% Currency translation effects 1.6% 2.9% 2.1% Constant currency sales change 9.8% 0.8% 6.7%
Note: Constant currency sales change is a non-GAAP financial measure provided by the Company to give a better understanding of the Company's underlying business performance. Constant currency sales change is calculated by deducting the percentage impact from currency translation effects from the overall percentage change in net sales.
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Net sales for the
For the month of April, MSA's total incoming order pace was up over 10% from the
same period a year ago as strong demand for respirators and firefighter safety
products more than offset a downturn in industrial-based products. APR demand
increased significantly late in the quarter as we received a surge of orders in
response to the COVID-19 pandemic.
Our backlog is healthy and is expected to convert to revenue over several quarters. Fire service and APR are the primary areas of our business that are contributing to this strong backlog, and these orders are expected to ship over the next several quarters. The timing of these shipments, combined with challenging conditions in employment-based industrial PPE products may result in a weaker second quarter of 2020 when compared to the first quarter of 2020. Refer to Note 8-Segment Information to the unaudited condensed consolidated financial statements in Part I Item 1 of this Form 10-Q, for information regarding sales by product group. Gross profit. Gross profit for the first quarter of 2020 was$157.4 million , an increase of$7.4 million or 4.9%, compared to$150.0 million for the first quarter of 2019. The ratio of gross profit to net sales was 46.1% in the first quarter of 2020 compared to 46.0% in the same quarter last year. The higher gross profit ratio during the current quarter is primarily attributable to pricing initiatives. Selling, general and administrative expenses. Selling, general and administrative ("SG&A") expenses were$80.2 million during the first quarter of 2020, an increase of$1.8 million or 2.3%, compared to$78.4 million in the first quarter of 2019. Overall, selling, general and administrative expenses were 23.5% of net sales during the first quarter of 2020, compared to 24.1% of net sales during the same period in 2019. The decrease was the result of ongoing productivity improvements in theAmericas segment and savings from restructuring programs in the International Segment. Also, in response to the COVID-19 pandemic and slowdown in certain end markets, additional cost savings measures were enacted, including controlled hiring, lower travel expense, reduced professional service engagements, and discretionary cost controls. These actions resulted in lower SG&A expense as a percentage of sales for the month of March compared to the earlier months of the quarter. -26-
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Please refer to the Selling, general and administrative expenses table for a reconciliation of the period over period expense change.
Three Months EndedMarch 31, 2020 versusMarch Selling , general, and administrative expenses 31, 2019 (Percent Change) Consolidated GAAP reported change 2.3% Currency translation effects 1.8% Constant currency change 4.1%
Less: Acquisitions and related strategic transaction costs
(1.5)% Organic constant currency change 2.6% Note: Organic constant currency change is a non-GAAP financial measure provided by the Company to give a better understanding of the Company's underlying business performance. Organic constant currency change in selling, general, and administrative expenses is calculated by deducting the percentage impact from acquisitions and related strategic transaction costs as well as the currency translation effects from the overall percentage change in selling, general, and administrative expense. Management believes excluding acquisitions and currency translation effects provides investors with a greater level of clarity into spending levels on a year-over-year basis. Research and development expense. Research and development expense was$14.1 million during the first quarter of 2020, an increase of$0.4 million , compared to$13.7 million during the first quarter of 2019. Research and development expense was 4.1% of net sales in the first quarter of 2020 compared to 4.2% in the same period of 2019. In 2020, MSA plans to launch its connected firefighter ecosystem powered by LUNAR. We also launched the Altair io 360 Gas Detector, an area monitor that operates with the simplicity of a smart-home device during the first quarter. During the first quarter of 2020, we capitalized$1.8 million of software development costs. Restructuring charges. Restructuring charges during the first quarter of 2020, were$2.0 million primarily related to footprint rationalization and other restructuring programs associated with our ongoing initiatives to drive profitable growth in our International segment. This compared to restructuring charges of$5.8 million during the first quarter of 2019, primarily related to footprint rationalization and other restructuring programs associated with our ongoing initiatives to drive profitable growth in our International segment primarily inEurope . We remain focused on executing programs that will optimize our cost structure. Currency exchange. Currency exchange losses were$0.3 million in the first quarter of 2020 compared to$17.0 million in the first quarter of 2019. The decrease in currency exchange losses in the first quarter of 2020 was primarily due to the recognition of non-cash cumulative translation losses of approximately$15.4 million during the first quarter of 2019 as a result of the approval of our plan to close ourSouth Africa subsidiaries. This charge is related to the historical translation of the elements of the financial statements for the business from the functional currency to theU.S. Dollar. The translation impact has been historically recorded as currency translation adjustment ("CTA"), a separate component of accumulated other comprehensive loss within the equity section of the unaudited Condensed Consolidated Balance Sheet. Refer to Note 15-Derivative Financial Instruments to the unaudited condensed consolidated financial statements in Part I Item 1 of this Form 10-Q, for information regarding our currency exchange rate risk management strategy. Product liability expense. Product liability expense for the three months endedMarch 31, 2020 was$2.0 million compared to$2.9 million in the same period last year. Product liability expense for both periods related primarily to defense costs incurred for cumulative trauma product liability claims. GAAP operating income. Consolidated operating income for the first quarter of 2020 was$58.8 million compared to$32.2 million in the same period last year. The increase in operating results was primarily driven by lower currency exchange losses and higher sales volumes as discussed above. Adjusted operating income.Americas adjusted operating income for the first quarter of 2020 was$59.8 million , an increase of$5.0 million , or 9%, compared to$54.8 million in the prior year quarter. The increase was related to the higher level of sales and improved SG&A leverage. International adjusted operating income for the first quarter of 2020 was$12.7 million , an increase of$1.7 million , or 15%, compared to$11.0 million in the prior year quarter. The increase in adjusted operating income is primarily attributable to selling, general and administrative costs being down 4% as we realize returns from restructuring programs executed over the past 12 to 18 months. -27-
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Corporate segment adjusted operating loss for the first quarter of 2020 was
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