This management's discussion and analysis (MD&A) should be read in conjunction with the unaudited condensed consolidated financial statements and notes appearing elsewhere in this Quarterly Report and our Annual Report on Form 10-K for the year endedDecember 31, 2020 . Unless the context otherwise requires, references to "we," "our," "us" or "AAM" shall mean collectively (i)American Axle & Manufacturing Holdings, Inc. (Holdings), aDelaware corporation, (ii)American Axle & Manufacturing, Inc. (AAM, Inc. ), aDelaware corporation, and its direct and indirect subsidiaries, and, (iii)Metaldyne Performance Group, Inc. (MPG) and its direct and indirect subsidiaries.AAM Inc. and MPG are wholly-owned subsidiaries of Holdings.
COMPANY OVERVIEW
We are a global Tier 1 supplier to the automotive industry. We design, engineer and manufacture driveline and metal forming technologies that are making the next generation of vehicles smarter, lighter, safer and more efficient. We employ approximately 20,000 associates, operating at nearly 80 facilities in 17 countries, to support our customers on global and regional platforms with a focus on quality, operational excellence and technology leadership.
Major Customers
We are a primary supplier of driveline components to General Motors Company (GM) for its full-size rear-wheel drive (RWD) light trucks, sport utility vehicles (SUVs), and crossover vehicles manufactured inNorth America , supplying a significant portion ofGM's rear axle and four-wheel drive and all-wheel drive (4WD/AWD) axle requirements for these vehicle platforms. We also supplyGM with various products from our Metal Forming segment. Sales toGM were approximately 38% of our consolidated net sales in the first six months of 2021, 40% in the first six months of 2020, and 39% for the full year 2020. We also supply driveline system products to Stellantis N.V. (Stellantis) for programs including the heavy-duty Ram full-size pickup trucks and its derivatives, the AWD Chrysler Pacifica and the AWD Jeep Cherokee. In addition, we sell various products to Stellantis from our Metal Forming segment. Sales to Stellantis were approximately 19% of our consolidated net sales in the first six months of 2021, 16% in the first six months of 2020, and 19% for the full year 2020. We are also a supplier to Ford Motor Company (Ford) for driveline system products on certain vehicle programs including the FordBronco Sport , Ford Edge, Ford Escape and Lincoln Nautilus, and we sell various products to Ford from our Metal Forming segment. Sales to Ford were approximately 11% of our consolidated net sales in the first six months of 2021, and were approximately 12% for both the first six months of 2020 and the full year 2020.
No other customer represented 10% or more of consolidated net sales during these periods.
COVID-19 Update In the first six months of 2021, our operations continued to return to more normalized levels of production and we did not experience significant reductions in production volumes as a result of the impact of COVID-19. Continuing to sustain increased levels of production will depend on future developments, including the number of COVID-19 cases reported, the potential reimplementation of shelter-in-place orders, and customer production levels, which are outside of our control. We continue to monitor the impact of COVID-19 on our operations, as well as the operations of our customers and suppliers, as a resurgence in cases could have a sudden and significant impact on our operations, financial condition and financial results. 31 --------------------------------------------------------------------------------
RESULTS OF OPERATIONS -- THREE MONTHS ENDED
Net Sales Net sales were$1,283.3 million in the second quarter of 2021, as compared to$515.3 million in the second quarter of 2020. The increase in net sales in the second quarter of 2021, as compared to the second quarter of 2020, primarily reflects increased production volumes as net sales in the second quarter of 2020 were adversely impacted by an estimated$947 million associated with the decline in global automotive production as a result of COVID-19. Net sales in the second quarter of 2021, as compared to the second quarter of 2020, also increased by approximately$82 million associated with the effect of metal market pass-throughs to our customers and the impact of foreign exchange related to translation adjustments. These increases were partially offset by a reduction in production volumes on certain vehicle programs that we support as a result of the semiconductor shortage that is impacting the automotive industry, the impact of which we estimate to be approximately$162 million for the second quarter of 2021. Cost of Goods Sold Cost of goods sold was$1,093.3 million in the second quarter of 2021, as compared to$614.2 million in the second quarter of 2020. The change in cost of goods sold principally reflects the net increase in production volumes on the vehicle programs that we support as we estimate that cost of goods sold in the three months endedJune 30, 2020 was impacted by approximately$648 million associated with the decline in global automotive production volumes as a result of COVID-19. Cost of goods sold in the three months endedJune 30, 2021 also increased by approximately$105 million related to metal market costs and the impact of foreign exchange. These increases were partially offset by a reduction in production volumes resulting from the semiconductor shortage, which we estimate reduced costs of goods sold by approximately$116 million for the three months endedJune 30, 2021 . In the first quarter of 2021, one of our Major Customers announced its intention to cease production operations inBrazil in 2021 as part of their restructuring actions. This decision impacts certain of the programs that we support and, as a result, we have accelerated approximately$11 million of depreciation on certain property, plant and equipment in the second quarter of 2021. For the three months endedJune 30, 2021 , material costs were approximately 60% of total cost of goods sold, as compared to approximately 41% for the three months endedJune 30, 2020 . Material costs as a percentage of cost of goods sold was impacted in the second quarter of 2020 as a result of lower product shipments caused by COVID-19, which drove lower material costs and caused fixed costs to be a greater component of cost of goods sold. Gross Profit Gross profit was$190.0 million in the second quarter of 2021, as compared to gross loss of$98.9 million in the second quarter of 2020. Gross margin was 14.8% in the second quarter of 2021, as compared to (19.2)% in the second quarter of 2020. Gross profit and gross margin were impacted by the factors discussed inNet Sales and Cost of Goods Sold above. While we were able to significantly reduce our variable costs during the three months endedJune 30, 2020 , the sharp decline in sales that began during the first quarter and extended into the second quarter as a result of the impact of COVID-19, as well as the magnitude of the decline in sales, resulted in a reduction of both gross profit and gross margin. Selling, General and Administrative Expenses (SG&A) SG&A (including research and development (R&D)) was$86.2 million or 6.7% of net sales in the second quarter of 2021, as compared to$73.8 million or 14.3% of net sales in the second quarter of 2020. R&D expense, net of customer engineering, design and development (ED&D) recoveries, was approximately$30.1 million in the second quarter of 2021, as compared to$31.7 million in the second quarter of 2020. The increase in SG&A in the second quarter of 2021, as compared to the second quarter of 2020, was primarily attributable to higher compensation-related expense, as temporary salary reductions were implemented in the second quarter of 2020 in response to COVID-19 and as a result of higher incentive compensation accruals in the second quarter of 2021. These increases in SG&A were partially offset by lower net R&D expense. SG&A as a percentage of sales was higher during the three months endedJune 30, 2020 , as compared to the three months endedJune 30, 2021 , due to lower sales in 2020 as a result of COVID-19.
Amortization of Intangible Assets Amortization expense related to intangible
assets was
Restructuring and Acquisition-Related Costs Restructuring and
acquisition-related costs were
32 -------------------------------------------------------------------------------- Loss on Sale of Business In the second quarter of 2021, we completed the sale of our remaining ownership interest in a consolidated joint venture. As a result of the sale, we recognized a loss of$0.1 million in the three months endedJune 30, 2021 . Operating Income (Loss) Operating income was$66.4 million in the second quarter of 2021, as compared to operating loss of$205.6 million in the second quarter of 2020. Operating margin was 5.2% in the second quarter of 2021, as compared to (39.9)% in the second quarter of 2020. The changes in operating income (loss) and operating margin were primarily due to factors discussed inNet Sales , Cost of Goods Sold and SG&A above. Interest Expense and Interest Income Interest expense was$49.9 million in the second quarter of 2021, as compared to$54.6 million in the second quarter of 2020. Interest income was$2.6 million in the second quarter of 2021, as compared to$3.0 million in the second quarter of 2020. The weighted-average interest rate of our long-term debt outstanding was 5.9% in the second quarter of 2021 and 5.5% in the second quarter of 2020. Debt Refinancing and Redemption Costs In the second quarter of 2021, we made a voluntary prepayment of$138.8 million on our Term Loan B Facility due 2024 and$4.2 million on our Term Loan A Facility due 2024. As a result, we expensed approximately$1.3 million for the write-off of a portion of the unamortized debt issuance costs that we had been amortizing over the expected life of these borrowings. Also in the second quarter of 2021, we issued an irrevocable notice to the holders of our 6.25% Notes due 2025 to voluntarily redeem a portion of our 6.25% Notes due 2025 in the third quarter of 2021. InJuly 2021 , this resulted in a principal payment of$100 million and$1.8 million in accrued interest. Subsequent toJune 30, 2021 , we expensed approximately$1.4 million for the write-off of a portion of the unamortized debt issuance costs that we had been amortizing over the expected life of the borrowing, and approximately$3.1 million for the payment of an early redemption premium. Other Income (Expense), Net Other income (expense), net includes the net effect of foreign exchange gains and losses, our proportionate share of earnings from equity in unconsolidated subsidiaries, and all components of net periodic pension and postretirement benefit costs other than service cost. Other income (expense), net was income of$0.6 million in the second quarter of 2021, as compared to income of$0.1 million in the second quarter of 2020. Income Tax Expense (Benefit) Income tax expense (benefit) was expense of$2.4 million for the three months endedJune 30, 2021 , as compared to a benefit of$43.9 million for the three months endedJune 30, 2020 . Our effective income tax rate was 13.0% in the second quarter of 2021, as compared to 17.1% in the second quarter of 2020. During the three months endedJune 30, 2020 , we finalized an advance pricing agreement in a foreign jurisdiction, which resulted in a tax benefit of approximately$6.8 million and we recognized a tax benefit of approximately$7.0 million related to our ability to carry back projected current year losses under the CARES Act. In addition, during the three months endedJune 30, 2020 , we recognized a tax expense of approximately$36 million to establish a partial valuation allowance in theU.S. This partial valuation allowance was released in the third quarter of 2020 as a result of final regulations issued onJuly 28, 2020 by the Internal Revenue Service and theU.S. Department of Treasury . Our effective income tax rate for the three months endedJune 30, 2021 varies from our effective income tax rate for the three months endedJune 30, 2020 as a result of the items described above. For the three months endedJune 30, 2021 and 2020, our effective income tax rates vary from theU.S. federal statutory rate of 21% primarily due to favorable foreign tax rates, as well as the impact of tax credits and the effect of the items described above. Net Income (Loss) Attributable to AAM and Earnings (Loss) Per Share (EPS) Net income (loss) attributable to AAM was income of$16.0 million in the second quarter of 2021, as compared to a loss of$213.2 million in the second quarter of 2020. Diluted earnings per share was$0.13 in the second quarter of 2021, as compared to diluted loss per share of$1.88 in the second quarter of 2020. Net income (loss) attributable to AAM and EPS for the second quarters of 2021 and 2020 were primarily impacted by the factors discussed above. 33 --------------------------------------------------------------------------------
RESULTS OF OPERATIONS -- SIX MONTHS ENDED
Net Sales Net sales were$2,708.4 million in the first six months of 2021 as compared to$1,858.8 million in the first six months of 2020. The increase in net sales in the first six months of 2021, as compared to the first six months of 2020, primarily reflects increased production volumes as net sales in the first six months of 2020 were adversely impacted by an estimated$1,116 million associated with the decline in global automotive production as a result of COVID-19. Net sales for the first six months of 2021, as compared to the first six months of 2020, also increased by approximately$126 million associated with the effect of metal market pass-throughs to our customers and the impact of foreign exchange related to translation adjustments. These increases were partially offset by a reduction in production volumes on certain vehicle programs that we support as a result of the semiconductor shortage that is impacting the automotive industry, the impact of which we estimate to be approximately$225 million for the six months endedJune 30, 2021 . We are monitoring the semiconductor shortage as it may continue to adversely impact automotive production volumes. Due to the uncertainty associated with the semiconductor shortage, the ultimate impact on our net sales and results of operations is unknown. Cost of Goods Sold Cost of goods sold was$2,291.3 million in the first six months of 2021 as compared to$1,762.4 million in the first six months of 2020. The change in cost of goods sold principally reflects the net increase in production volumes on the vehicle programs that we support as we estimate that cost of goods sold in the first six months of 2020 was impacted by approximately$770 million associated with the decline in global automotive production volumes as a result of COVID-19. Cost of goods sold in the six months endedJune 30, 2021 also increased by approximately$144 million related to metal market costs and the impact of foreign exchange. These increases were partially offset by a reduction in production volumes resulting from the semiconductor shortage, which we estimate reduced costs of goods sold by approximately$159 million for the six months endedJune 30, 2021 . In the first quarter of 2021, one of our Major Customers announced its intention to cease production operations inBrazil in 2021 as part of their restructuring actions. This decision impacts certain of the programs that we support and, as a result, we have accelerated depreciation on certain property, plant and equipment beginning in the first quarter of 2021. The impact on cost of goods sold of this acceleration was approximately$22 million in the first six months of 2021 and we expect the full year impact to be approximately$32 million . For the six months endedJune 30, 2021 , material costs were approximately 60% of total costs of goods sold as compared to approximately 51% for the six months endedJune 30, 2020 . Material costs as a percentage of cost of goods sold was impacted in the first six months of 2020 as a result of lower product shipments caused by COVID-19, which drove lower material costs and caused fixed costs to be a greater component of cost of goods sold. Gross Profit Gross profit was$417.1 million in the first six months of 2021 as compared to$96.4 million in the first six months of 2020. Gross margin was 15.4% in the first six months of 2021 as compared to 5.2% in the first six months of 2020. Gross profit and gross margin were impacted by the factors discussed inNet Sales and Cost of Goods Sold above. While we were able to significantly reduce our variable costs during the six months endedJune 30, 2020 , the sharp decline in sales that began during the first quarter and extended into the second quarter as a result of the impact of COVID-19, as well as the magnitude of the decline in sales, resulted in a reduction of both gross profit and gross margin. SG&A SG&A (including R&D) was$176.2 million or 6.5% of net sales in the first six months of 2021 as compared to$164.1 million or 8.8% of net sales in the first six months of 2020. R&D expense, net of ED&D recoveries, was approximately$61.8 million in the first six months of 2021 as compared to$68.3 million in the first six months of 2020. The increase in SG&A in the first six months of 2021, as compared to the first six months of 2020, was primarily attributable to higher compensation-related expense, as temporary salary reductions were implemented in the first six months of 2020 in response to COVID-19 and as a result of higher incentive compensation accruals in the first six months of 2021. These increases in SG&A were partially offset by lower net R&D expense. SG&A as a percentage of sales was higher during the six months endedJune 30, 2020 , as compared to the six months endedJune 30, 2021 , due to lower sales in 2020 as a result of COVID-19. Amortization of Intangible Assets Amortization expense related to intangible assets for the six months endedJune 30, 2021 was$42.9 million as compared to$43.4 million for the six months endedJune 30, 2020 . 34 -------------------------------------------------------------------------------- Impairment Charges In the first six months of 2020, the reduction in global automotive production volumes caused by the impact of COVID-19 represented an indicator to test our goodwill for impairment. As a result of this goodwill impairment test, we determined that the carrying values of our Driveline and Metal Forming reporting units were greater than their respective fair values. As such, we recorded a total goodwill impairment charge of$510.0 million in the first six months of 2020. See Note 4 -Goodwill and Other Intangible Assets for further detail. Restructuring and Acquisition-Related Costs Restructuring and acquisition-related costs were$33.4 million for the six months endedJune 30, 2021 , as compared to$28.9 million for the six months endedJune 30, 2020 . We expect to incur approximately$50 million to$65 million of total restructuring charges in 2021. In addition, we expect to incur approximately$5 million of integration charges in 2021 as we finalize the integration of ERP systems at legacy MPG locations. See Note 2 - Restructuring and Acquisition-Related Costs for additional detail regarding our restructuring, acquisition and integration activity. Loss on Sale of Business In the first six months of 2021, we completed the sale of our ownership interest in a consolidated joint venture. As a result of the sale and deconsolidation of this joint venture, we recognized a loss of$2.7 million . In the first six months of 2020, we finalized certain customary post-closing calculations associated with the sale of theU.S. operations of our casting business that was completed in the fourth quarter of 2019, resulting in an additional loss on sale of$1.0 million . Operating Income (Loss) Operating income (loss) was income of$161.9 million in the first six months of 2021 as compared to a loss of$651.0 million in the first six months of 2020. Operating margin was 6.0% in the first six months of 2021 as compared to (35.0)% in the first six months of 2020. The changes in operating income (loss) and operating margin were due primarily to the factors discussed inNet Sales , Cost of Goods Sold, Gross Profit, SG&A, and Impairment Charges above. Interest Expense and Interest Income Interest expense was$101.0 million in the first six months of 2021 as compared to$106.1 million in the first six months of 2020. Interest income was$5.5 million in the first six months of 2021 as compared to$5.8 million in the first six months of 2020. The weighted-average interest rate of our long-term debt outstanding was 5.9% for the six months endedJune 30, 2021 and 5.6% for the six months endedJune 30, 2020 . We expect our interest expense for the full year 2021 to be approximately$195 million to$205 million . Debt Refinancing and Redemption Costs In the first quarter of 2021, we made a voluntary prepayment of$100.0 million on our Term Loan B Facility due 2024 and$4.3 million on our Term Loan A Facility due 2024. As a result, we expensed approximately$1.1 million for the write-off of a portion of the unamortized debt issuance costs that we had been amortizing over the expected life of these borrowings. In the second quarter of 2021, we made a voluntary prepayment of$138.8 million on our Term Loan B Facility due 2024 and$4.2 million on our Term Loan A Facility due 2024. As a result, we expensed approximately$1.3 million for the write-off of a portion of the unamortized debt issuance costs that we had been amortizing over the expected life of these borrowings. Also in the second quarter of 2021, we issued an irrevocable notice to the holders of our 6.25% Notes due 2025 to voluntarily redeem a portion of our 6.25% Notes due 2025 in the third quarter of 2021. InJuly 2021 , this resulted in a principal payment of$100 million and$1.8 million in accrued interest. Subsequent toJune 30, 2021 , we expensed approximately$1.4 million for the write-off of a portion of the unamortized debt issuance costs that we had been amortizing over the expected life of the borrowing, and approximately$3.1 million for the payment of an early redemption premium. In the first six months of 2020, we voluntarily redeemed$100 million of our 6.625% Notes due 2022. As a result, we expensed approximately$0.4 million for the write-off of a portion of the unamortized debt issuance costs that we had been amortizing over the expected life of the borrowing, and approximately$1.1 million for the payment of an early redemption premium. Other Income (Expense), Net Other income (expense), net includes the net effect of foreign exchange gains and losses, our proportionate share of earnings from equity in unconsolidated subsidiaries, and all components of net periodic pension and postretirement benefit costs other than service cost. Other income (expense), net was income of$1.8 million in the first six months of 2021 as compared to expense of$2.2 million in the first six months of 2020. 35 -------------------------------------------------------------------------------- AtJune 30, 2021 , we have a$3.0 million cost method investment in REE Automotive, an e-mobility company that had previously announced entry into a merger agreement with aSpecial Purpose Acquisition Company in an effort to become publicly traded. InJuly 2021 , REE completed its merger and, as a result, the form of our investment in REE changed from a cost method investment to an investment in the equity securities of the publicly traded entity. These equity securities will be measured at fair value each reporting period with changes in fair value reported through an unrealized holding gain or loss within Other income (expense), net in our Condensed Consolidated Statement of Operations. We are subject to a customary restriction on transferring any of our shares of the publicly traded entity for 180 days following the closing of the merger. As ofJuly 29, 2021 , our investment in REE shares was valued at approximately$41 million based on a closing price on that date of$8.35 per share. Income Tax Expense (Benefit) Income tax expense (benefit) was expense of$11.2 million for the six months endedJune 30, 2021 as compared to a benefit of$40.6 million for the six months endedJune 30, 2020 . Our effective income tax rate was 17.0% in the first six months of 2021 as compared to 5.4% in the first six months of 2020. During the six months endedJune 30, 2020 , we finalized an advance pricing agreement in a foreign jurisdiction, which resulted in a tax benefit of approximately$6.8 million , we recognized a tax benefit of approximately$7.0 million related to our ability to carry back projected current year losses under the CARES Act and we recognized a net tax benefit of approximately$7.5 million related to our ability to carry back losses from prior years under the CARES Act. In addition, during the six months endedJune 30, 2020 , we recognized a tax expense of approximately$36 million to establish a partial valuation allowance in theU.S. This partial valuation allowance was released in the third quarter of 2020 as a result of final regulations issued onJuly 28, 2020 by the Internal Revenue Service and theU.S. Department of Treasury . Our effective income tax rate for the six months endedJune 30, 2021 varies from our effective income tax rate for the six months endedJune 30, 2020 , as a result of the items described above, and also as a result of the impact of the goodwill impairment charge recorded during the first six months of 2020, which had no corresponding income tax benefit. For the six months endedJune 30, 2021 and 2020, our effective income tax rates vary from theU.S. federal statutory rate of 21% primarily due to favorable foreign tax rates, as well as the impact of tax credits and the effect of the items described above.
Due to the uncertainty associated with the extent and ultimate impact of COVID-19 and the semiconductor shortage on global automotive production volumes, we may experience lower than projected earnings in certain jurisdictions in future periods, and as a result, it is reasonably possible that changes in valuation allowances could be recognized in future periods.
Net Income (Loss) Attributable to AAM and Earnings (Loss) Per Share (EPS) Net income (loss) attributable to AAM was income of$54.6 million in the first six months of 2021 as compared to a loss of$714.5 million in the first six months of 2020. Diluted EPS was$0.46 per share in the first six months of 2021 as compared to a loss of$6.33 per share in the first six months of 2020. Net income (loss) attributable to AAM and EPS for the first six months of 2021 and 2020 were primarily impacted by the factors discussed above.
SEGMENT REPORTING
Our business is organized into Driveline and Metal Forming segments, with each representing a reportable segment under ASC 280 Segment Reporting. In the first quarter of 2021, we completed a reorganization of our segments, which included moving certain locations that were previously reported under our Driveline segment to our Metal Forming segment in order to better align our product and process technologies. The amounts in the tables below for the three and six months endedJune 30, 2020 have been retrospectively restated to reflect this reorganization.
The results of each segment are regularly reviewed by the chief operating decision maker to assess the performance of the segment and make decisions regarding the allocation of resources to the segments.
Our product offerings by segment are as follows:
•Driveline products consist primarily of front and rear axles, driveshafts, differential assemblies, clutch modules, balance shaft systems, disconnecting driveline technology, and electric and hybrid driveline products and systems for light trucks, SUVs, crossover vehicles, passenger cars and commercial vehicles; and •Metal Forming products consist primarily of axle and transmission shafts, ring and pinion gears, differential gears and assemblies, connecting rods and variable valve timing products for Original Equipment Manufacturers and Tier 1 automotive suppliers. 36 --------------------------------------------------------------------------------
The following table represents sales by reportable segment for the three and six
months ended
Three Months EndedJune 30 , Six
Months Ended
2021 2020 2021 2020 Driveline $ 935.4$ 375.9 $ 1,961.5 $ 1,321.8 Metal Forming 440.1 168.2 929.4 650.3 Eliminations (92.2) (28.8) (182.5) (113.3) Net Sales$ 1,283.3 $ 515.3 $ 2,708.4 $ 1,858.8 The change in Driveline sales for the three and six months endedJune 30, 2021 , as compared to the three and six months endedJune 30, 2020 , primarily reflects increased production volumes as net sales for the three and six months endedJune 30, 2020 were adversely impacted by an estimated$718 million and$855 million , respectively, associated with the decline in global automotive production as a result of COVID-19. These estimated reductions include approximately$668 million and$796 million , respectively, related to external customers. The change in Driveline sales also reflects increases of approximately$45 million and$69 million , respectively, associated with the effect of metal market pass-throughs to our customers and the impact of foreign exchange related to translation adjustments. These increases were partially offset by a reduction in production volumes on certain vehicle programs that we support as a result of the semiconductor shortage that is impacting the automotive industry, the impact of which we estimate to be approximately$129 million and$190 million for the three and six months endedJune 30, 2021 , respectively. The change in net sales in our Metal Forming segment in the three and six months endedJune 30, 2021 , as compared to the three and six months endedJune 30, 2020 , primarily reflects increased production volumes as net sales for the three and six months endedJune 30, 2020 were adversely impacted by an estimated$373 million and$430 million , respectively, associated with the decline in global automotive production as a result of COVID-19. These estimated reductions include approximately$279 million and$320 million , respectively, related to external customers. The change in Metal Forming sales also reflects increases of approximately$37 million and$57 million , respectively, associated with the effect of metal market pass-throughs to our customers and the impact of foreign exchange related to translation adjustments. These increases were partially offset by a reduction in production volumes on certain vehicle programs that we support as a result of the semiconductor shortage that is impacting the automotive industry, the impact of which we estimate to be approximately$33 million and$35 million for the three and six months endedJune 30, 2021 , respectively. We use Segment Adjusted EBITDA as the measure of earnings to assess the performance of each segment and determine the resources to be allocated to the segments. We define EBITDA to be earnings before interest expense, income taxes, depreciation and amortization. Segment Adjusted EBITDA is defined as EBITDA for our reportable segments excluding the impact of restructuring and acquisition-related costs, debt refinancing and redemption costs, loss on the sale of a business, impairment charges, pension settlements, and non-recurring items.
The amounts for Segment Adjusted EBITDA for the three and six months ended
Three Months Ended June 30, Six Months Ended June 30, 2021 2020 2020 2020 Driveline$ 151.3 $ (25.0) $ 321.8 $ 109.5 Metal Forming 71.3 (27.1) 163.7 51.7
Total segment adjusted EBITDA
For the three and six months endedJune 30, 2021 , as compared to the three and six months endedJune 30, 2020 , the increase in Segment Adjusted EBITDA for the Driveline segment was primarily attributable to a net increase in production volumes on the vehicle programs that we support, as well as improved operating performance and our continued emphasis on cost management, partially offset by increased metal and commodity costs. 37 -------------------------------------------------------------------------------- The increase in Metal Forming Segment Adjusted EBITDA for the three and six months endedJune 30, 2021 , as compared to the three and six months endedJune 30, 2020 , was also attributable to a net increase in production volumes on the vehicle programs that we support, as well as improved operating performance and our continued emphasis on cost management, partially offset by increased metal and commodity costs.
Reconciliation of Non-GAAP and GAAP Information
In addition to results reported in accordance with accounting principles generally accepted inthe United States of America (GAAP) in this MD&A, we have provided certain non-GAAP financial measures such as EBITDA and Total Segment Adjusted EBITDA. Such information is reconciled to its closest GAAP measure in accordance withSecurities and Exchange Commission rules below. We define EBITDA to be earnings before interest expense, income taxes, depreciation and amortization. Total Segment Adjusted EBITDA is defined as EBITDA for our reportable segments excluding the impact of restructuring and acquisition-related costs, debt refinancing and redemption costs, loss on the sale of a business, impairment charges, pension settlements, and non-recurring items. We believe that EBITDA and Total Segment Adjusted EBITDA are meaningful measures of performance as they are commonly utilized by management and investors to analyze operating performance and entity valuation. Our management, the investment community and the banking institutions routinely use EBITDA and Total Segment Adjusted EBITDA, together with other measures, to measure our operating performance relative to other Tier 1 automotive suppliers and to assess the relative mix of Adjusted EBITDA by segment. We also believe that Total Segment Adjusted EBITDA is a meaningful measure as it is used for operational planning and decision-making purposes. These non-GAAP financial measures are not and should not be considered a substitute for any GAAP measure. Additionally, non-GAAP financial measures as presented by AAM may not be comparable to similarly titled measures reported by other companies. Three Months Ended June 30, Six Months Ended June 30, 2021 2020 2021 2020 Net income (loss)$ 16.0 $
(213.2)
49.9 54.6 101.0 106.1 Income tax expense (benefit) 2.4 (43.9) 11.2 (40.6) Depreciation and amortization 143.6 139.1 285.6 268.7 EBITDA$ 211.9 $ (63.4) $ 452.4 $ (380.2) Restructuring and acquisition-related costs 15.9 11.3 33.4 28.9 Debt refinancing and redemption costs 1.3 - 2.4 1.5 Impairment charges - - - 510.0 Loss on sale of business 0.1 - 2.7 1.0 Non-recurring items: Malvern Fire charges, net of recoveries (6.6) - (5.4) - Total segment adjusted EBITDA$ 222.6 $ (52.1) $ 485.5 $ 161.2 38
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LIQUIDITY AND CAPITAL RESOURCES
Our primary liquidity needs are to fund debt service obligations, capital expenditures and working capital requirements, in addition to advancing our strategic initiatives. We believe that operating cash flow, available cash and cash equivalent balances and available borrowing capacity under our Senior Secured Credit Facilities and foreign credit facilities will be sufficient to meet these needs.
At
Operating Activities In the first six months of 2021, net cash provided by
operating activities was
Impact of COVID-19 We experienced lower earnings and cash flows from operating activities as a result of the significant reduction in production volumes during the six months endedJune 30, 2020 due to the impact of COVID-19. Accounts receivable For the six months endedJune 30, 2021 , we experienced a decrease in cash flow from operating activities of approximately$265 million related to the change in our accounts receivable balance fromDecember 31, 2020 toJune 30, 2021 , as compared to the change in our accounts receivable balance fromDecember 31, 2019 toJune 30, 2020 . This change was primarily attributable to a significant reduction in sales in the second quarter of 2020 due to the impact of COVID-19. Accounts payable and accrued expenses For the six months endedJune 30, 2021 , we experienced an increase in cash flow from operating activities of approximately$381 million related to the change in our accounts payable and accrued expenses balances fromDecember 31, 2020 toJune 30, 2021 , as compared to the change in these balances fromDecember 31, 2019 toJune 30, 2020 . This change was primarily attributable to reduced sales and purchasing activity in the second quarter of 2020 due to the impact of COVID-19. Income taxes Income taxes paid, net was$8.0 million in the first six months of 2021, as compared to$17.6 million in the first six months of 2020. During the first six months of 2021, we received an income tax refund of approximately$6 million related to the utilization of net operating losses under the provisions of the CARES Act. During the first six months of 2020, we finalized an advance pricing agreement in a foreign jurisdiction, which resulted in a cash payment to the tax authorities of$18.5 million .Malvern Fire In the first six months of 2021, we received$40.1 million of cash as reimbursements and advances under our insurance policies, of which$28.0 million was associated with operating expenses incurred as a result of the Malvern Fire and has been presented as an operating cash inflow in our Condensed Consolidated Statement of Cash Flows for the period. AtJune 30, 2021 , we have an insurance recovery receivable of$20.6 million , which is included in Prepaid expenses and other in our Condensed Consolidated Balance Sheet. See Note 15 - Manufacturing Facility Fire and Insurance Recovery for additional detail. Restructuring and acquisition-related costs For the full year 2021, we expect restructuring and acquisition-related payments in cash flows from operating activities to be between$50 million and$65 million , and we expect the timing of cash payments to approximate the timing of charges incurred. Pension and other postretirement benefits Due to the availability of our pre-funded pension balances (previous contributions in excess of prior required pension contributions), we expect our regulatory pension funding requirements in 2021 to be less than$1 million . We expect our cash payments for other postretirement benefit obligations in 2021, net ofGM cost sharing, to be approximately$17 million . 39 -------------------------------------------------------------------------------- Investing Activities In the first six months of 2021, net cash used in investing activities was$74.3 million as compared to$108.8 million for the six months endedJune 30, 2020 . Capital expenditures were$82.4 million in the first six months of 2021 as compared to$105.6 million in the first six months of 2020. We expect our capital spending in 2021 to be approximately 4% to 4.5% of sales. In the first six months of 2021, in addition to the$28.0 million of cash reimbursements and advances received under our insurance policies associated with operating expenses incurred as a result of the Malvern Fire, we received$12.1 million of cash associated with machinery and equipment that was damaged or destroyed as a result of the Malvern Fire. This cash received has been classified as an investing cash flow based on the nature of the associated loss incurred.
Also in the first six months of 2021, we paid
Financing Activities In the first six months of 2021, net cash used in financing activities was$240.2 million , as compared to net cash provided by financing activities of$480.2 million in the first six months of 2020. The following factors impacted cash from financing activities in the first six months of 2021, as compared to the first six months of 2020: Senior Secured Credit Facilities Our Senior Secured Credit Facilities, which are comprised of our Revolving Credit Facility, our Term Loan A Facility due 2024, and our Term Loan B Facility due 2024, provide back-up liquidity for our foreign credit facilities. We intend to use the availability of long-term financing under the Senior Secured Credit Facilities to refinance any current maturities related to such debt agreements that are not otherwise refinanced on a long-term basis in their local markets, except where otherwise reclassified to Current portion of long-term debt on our Condensed Consolidated Balance Sheet. InJune 2021 , Holdings,AAM, Inc. , and certain subsidiaries of Holdings entered into an agreement (the Agreement) amending the Second Amendment to the Credit Agreement. For the period fromApril 1, 2020 throughMarch 31, 2022 (the Amendment Period), the Agreement modified a covenant in the Second Amendment restricting the ability of Holdings, AAM and certain subsidiaries of Holdings to make certain voluntary payments and distributions of, or in respect of, certain senior unsecured notes of AAM during the Amendment Period, which modification permits voluntary payments and redemptions of the 6.25% senior notes due 2025 issued by AAM. In the first six months of 2021, we made voluntary prepayments totaling$238.8 million on our Term Loan B Facility due 2024 and$8.5 million on our Term Loan A Facility due 2024. As a result, we expensed approximately$2.4 million for the write-off of a portion of the unamortized debt issuance costs that we had been amortizing over the expected life of these borrowings. AtJune 30, 2021 , we had$895.2 million available under the Revolving Credit Facility. This availability reflects a reduction of$29.8 million for standby letters of credit issued against the facility. The borrowings under the Revolving Credit Facility are used for general corporate purposes. See Note 5 - Long-Term Debt for additional information regarding our Senior Secured Credit Facilities. Subsequent Event In the second quarter of 2021, we issued an irrevocable notice to the holders of our 6.25% Notes due 2025 to voluntarily redeem a portion of our 6.25% Notes due 2025 in the third quarter of 2021. As a result, we made a principal payment of$100 million and$1.8 million in accrued interest inJuly 2021 . Subsequent toJune 30, 2021 , we expensed approximately$1.4 million for the write-off of a portion of the unamortized debt issuance costs that we had been amortizing over the expected life of the borrowing, and approximately$3.1 million for the payment of an early redemption premium. Redemption of 6.625% Notes due 2022 In the first quarter of 2020, we voluntarily redeemed a portion of our 6.625% Notes due 2022. This resulted in a principal payment of$100.0 million and$2.0 million in accrued interest. We expensed approximately$0.4 million for the write-off of a portion of the unamortized debt issuance costs that we had been amortizing over the expected life of the borrowing, and approximately$1.1 million for the payment of an early redemption premium. We voluntarily redeemed the remaining$350 million that was outstanding under our 6.625% Notes due 2022 in the third quarter of 2020. 6.875% Notes due 2028 In the second quarter of 2020, we issued$400 million in aggregate principal amount of 6.875% senior notes due 2028 (the 6.875% Notes). Proceeds from the 6.875% Notes were used primarily to fund the redemption of the remaining$350 million of 6.625% senior notes due 2022 and for general corporate purposes. We paid debt issuance costs of$6.0 million in the six months endedJune 30, 2020 related to the 6.875% Notes. 40 -------------------------------------------------------------------------------- Foreign credit facilities We utilize local currency credit facilities to finance the operations of certain foreign subsidiaries. AtJune 30, 2021 ,$108.7 million was outstanding under our foreign credit facilities, as compared to$88.8 million atDecember 31, 2020 . AtJune 30, 2021 , an additional$60.7 million was available under our foreign credit facilities.Treasury stockTreasury stock increased by$4.2 million in the first six months of 2021 to$216.2 million as compared to$212.0 million at year-end 2020, due to the withholding and repurchase of shares of AAM stock to satisfy employee tax withholding obligations due upon the vesting of performance shares and restricted stock units. Subsidiary Guarantees of Registered Debt Securities Our 6.875% Notes, 6.50% Notes, 6.25% Notes (due 2026), and 6.25% Notes (due 2025) (collectively, the Notes) are senior unsecured obligations ofAAM, Inc. (Issuer); all of which are fully and unconditionally guaranteed, on a joint and several basis, by Holdings and substantially all domestic subsidiaries ofAAM, Inc. andMPG Inc (Subsidiary Guarantors). Holdings has no significant assets other than its 100% ownership inAAM, Inc. andMPG Inc. , and no direct subsidiaries other thanAAM, Inc. andMPG Inc.
Each guarantee by Holdings and/or any of the Subsidiary Guarantors is:
•a senior obligation of the relevant Subsidiary Guarantors; •the unsecured and unsubordinated obligation of the relevant Subsidiary Guarantors; and •of equal rank with all other existing and future unsubordinated and unsecured indebtedness of the relevant Subsidiary Guarantors.
Each guarantee by a Subsidiary Guarantor provides by its terms that it will be automatically, fully and unconditionally released and discharged upon:
•Any sale, exchange or transfer (by merger or otherwise) of the capital stock of such Subsidiary Guarantor, or the sale or disposition of all the assets of such Subsidiary Guarantor, which sale, exchange, transfer or disposition is made in compliance with the applicable provisions of the indentures; •the exercise by the issuer of its legal defeasance option or covenant defeasance option or the discharge of the issuer's obligations under the indentures in accordance with the terms of the indentures; or •the election of the issuer to affect such a release following the date that such guaranteed Notes have an investment grade rating from both Standard & Poor'sRatings Group, Inc , andMoody's Investors Service, Inc. The following represents summarized financial information ofAAM Holdings ,AAM Inc. and the Subsidiary Guarantors (collectively, the Combined Entities). The information has been prepared on a combined basis and excludes any investments ofAAM Holdings ,AAM Inc. , or the Subsidiary Guarantors in non-guarantor subsidiaries. Intercompany transactions and amounts between Combined Entities have been eliminated. 41 -------------------------------------------------------------------------------- Statement of Operations Information
(in millions)
Six Months Ended June Year Ended December 30, 2021 31, 2020 Net sales $ 2,099.2 $ 3,649.8 Gross profit 233.2 301.2 Income (loss) from operations 3.4 (458.3) Net loss (59.4) (521.3) Balance Sheet Information (in millions) June 30, 2021 December 31, 2020 Current assets $ 1,059.0 $ 1,155.1 Noncurrent assets 2,650.8 2,765.2 Current liabilities 1,221.4 1,075.9 Noncurrent liabilities 3,874.8 4,233.6 Redeemable preferred stock - - Noncontrolling interest - -
At
CYCLICALITY AND SEASONALITY
Our operations are cyclical because they are directly related to worldwide automotive production, which is itself cyclical and dependent on general economic conditions and other factors. Typically, our business is also moderately seasonal as our major OEM customers historically have an extended shutdown of operations (normally 1-2 weeks) in conjunction with their model year changeover and an approximate one-week shutdown in December. Our major OEM customers also occasionally have longer shutdowns of operations (up to six weeks) for program changeovers. Accordingly, our quarterly results may reflect these trends.
LITIGATION AND ENVIRONMENTAL MATTERS
We are involved in, or potentially subject to, various legal proceedings or claims incidental to our business. These include, but are not limited to, matters arising out of product warranties, contractual matters, and environmental obligations. Although the outcome of these matters cannot be predicted with certainty, at this time we do not believe that any of these matters, individually or in the aggregate, will have a material adverse effect on our financial condition, results of operations or cash flows.
We fileU.S. federal, state and local income tax returns, as well as foreign income tax returns in jurisdictions throughout the world. We are also subject to examinations of these tax returns by the relevant tax authorities. Based on the status of these audits and the protocol of finalizing audits by the relevant tax authorities, it is not possible to estimate the impact of changes, if any, to previously recorded uncertain tax positions. Negative or unexpected outcomes of these examinations and audits and any related litigation could have a material adverse impact on our results of operations, financial condition and cash flows. We are subject to various federal, state, local and foreign environmental and occupational safety and health laws, regulations and ordinances, including those regulating air emissions, water discharge, waste management and environmental cleanup. We will continue to closely monitor our environmental conditions to ensure that we are in compliance with all laws, regulations and ordinances. We have made, and anticipate continuing to make, capital and other expenditures (including recurring administrative costs) to comply with environmental requirements at our current and former facilities. Such expenditures were not significant in the second quarter of 2021. 42
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