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    ACL   ZAE000134961

ARCELORMITTAL SOUTH AFRICA LTD

(ACL)
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ArcelorMittal South Africa : Galv 5 External Audit Report for AMSA Vanderbijlpark June 2021

08/06/2021 EDT

GAL-06-2021

ARCELORMITTAL SOUTH AFRICA

VANDERBIJLPARK WORKS

EXTERNAL AUDIT ON ROD FOR

GALVANISING LINE NO. 5

June 2021

REPORT TITLE:

ARCELORMITTAL SOUTH AFRICA, VANDERBIJLPARK WORKS, EXTERNAL AUDIT ON ROD FOR GALVANISING LINE NO.5

PREPARED BY

AUTHOR

Esicongweni Environmental Services

Martin Bezuidenhout

Cell: 073 433 4656

Fax: 086 513 5309

e-mail: martinbez.ees@gmail.com

Western Cape Branch (Head Office)

Tel: (087) 806 1157 - office hours

Unit A0, Cape Sands, Strand, 7140

Free State Branch

Tel: (051) 407 7642 - office hours

PO Box 42360, Heuwelsig, 9332

JM Bezuidenhout

KEYWORDS:

external audit, license, compliance, ArcelorMittal,

Galvanizing line no 5

CO-ORDINATES:

Longitude

26°37'50.07" S

Latitude

27°52'28.75" E

LOCATION:

ArcelorMittal Vanderbijlpark Works, Vanderbijlpark,

Gauteng Province

DATE:

17 June 2021

ARCELORMITTAL PERSONNEL:

Mr Johan Hattingh

Mr Terrence Wilson

Table of Contents

1. INTRODUCTION .......................................................................................................................................

5

2. AUDIT OBJECTIVES...................................................................................................................................

6

3. AUDIT METHODOLOGY ...........................................................................................................................

6

4. AUTHORISED ACTIVITIES .........................................................................................................................

7

5. APPRAISAL OF LISENCE CONDITIONS ......................................................................................................

7

Table 1: RoD Conditions

..............................................................................................................................

8

6. REPORTING REQUIREMENTS.................................................................................................................

19

6.1 Air Quality Monitoring and Reporting .................................................................................................

19

6.2 Recommendations from EIR and Specialist Studies.............................................................................

22

6.3 General State of the Plant ...................................................................................................................

24

6.4 Occupational Health and Safety ..........................................................................................................

27

6.5 Waste Management

............................................................................................................................

29

6.6 Environmental Incidents......................................................................................................................

32

6.7 Preventative Maintenance Plan ..........................................................................................................

33

6.8 Quality and Quantity of Discharge ......................................................................................................

34

7. DISCUSSION AND RECOMMENDATIONS ...............................................................................................

36

Addendums

Addendum A - RoD GAUT 002/04-05/1633

Addendum B - Amendment to RoD GAUT 006/09-10/N0063

Addendum C - Amendment to RoD GAUT 006/11-12/E0014

Addendum D - EMP for Galv 5 Operations

Addendum E - Engineering Drawings for Galv 5

Addendum F - Job Card Sample

Addendum G - Air Quality Management and Audit Plan

Abbreviations

C

-

Compliance

NC

-

Non-Compliance

WUL

-

Water Use License

AMSA

-

ArcelorMittal South Africa Limited

AMVW

-

ArcelorMittal South Africa Vanderbijlpark Works

EES

-

Esicongweni Environmental Services cc

DEA

-

Department of Environmental Affairs

DWA

-

Department of Water Affairs

DWAF

-

Department of Water Affairs and Forestry

DWS

-

Department of Water and Sanitation

IWWMP

-

Integrated Water and Waste Management Plan

RSIP

-

Rehabilitation Strategy and Implementation Program

ECA

-

Environment Conservation Act

RoD

-

Record of Decision

CETP

-

Central Effluent Treatment Plant

WUA

-

Water User Association

COG

-

Coke Oven Gas

CETP

-

Central Effluent Treatment Plant

GDACE

-

Gauteng Department of Agriculture, Conservation and Environment

GDARD

-

Gauteng Department of Agriculture and Rural Development

BAT

-

Best Available Technology

CRMF

-

Consolidated Residue Management Facility

Galv

-

Galvanizing Line no 5

Esicongweni Environmental Services

RoD Galv 5 Audit Report

4

1. INTRODUCTION

ArcelorMittal South Africa Limited (AMSA) is the largest steel producer on the African continent. ArcelorMittal operates an integrated production facility north of the town of Vanderbijlpark, Gauteng (Figure 1). The plant has been operational since 1952 and the products are sold on both the local and international markets.

AMSA Vanderbijlpark Works (AMVW) embarked on a holistic integrated environmental study during the period 2000 to 2003 to obtain a better understanding of the environmental risks that the company faced. The main driver of the company's environmental improvement initiatives has been environmental legislation that was supported by environmental management systems certified in accordance with the ISO14001 standard.

A record of decision (RoD) was issued to ArcelorMittal for the construction and operation of the heat-to-coat galvanising technology for the proposed galvanising line no.5 within the existing galvanising plant (Figure 2). This RoD is issued in terms of sub-regulation 1(c)(ii) and 9 of GN R.1182 (as amended) under section 21 of the Act.

The RoD was issued by the Gauteng Department of Agriculture, Conservation and Environment (GDACE) in 2005, and subsequently two addendums were issued in 2009 and 2011, respectively.

Esicongweni Environmental Services (EES) was appointed by AMSA to undertake an external audit of conditions relating to this RoD.

Figure 1: Site Locality

Esicongweni Environmental Services

RoD Galv 5 Audit Report

5

Disclaimer

ArcelorMittal South Africa Limited published this content on 06 August 2021 and is solely responsible for the information contained therein. Distributed by Public, unedited and unaltered, on 11 August 2021 07:45:03 UTC.


© Publicnow 2021
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