FORWARD-LOOKING STATEMENTS
References in this report to "the Company," "Key Tronic," "we," "our," or "us"
mean Key Tronic Corporation together with its subsidiaries, except where the
context otherwise requires.
This Quarterly Report contains forward-looking statements in addition to
historical information. Forward-looking statements are subject to certain risks
and uncertainties that could cause actual results to differ materially from
those reflected in the forward-looking statements. Risks and uncertainties that
might cause such differences include, but are not limited to those outlined in
"Management's Discussion and Analysis of Financial Condition and Results of
Operations-Risks and Uncertainties that May Affect Future Results." Readers are
cautioned not to place undue reliance on forward-looking statements, which
reflect management's opinions only as of the date hereof. The Company undertakes
no obligation to update forward-looking statements to reflect developments or
information obtained after the date hereof and disclaims any obligation to do
so. Readers should carefully review the risk factors described in this report
and other periodic reports the Company files from time to time with the
Securities and Exchange Commission, including Annual Reports on Form 10-K,
Quarterly Reports on Form 10-Q and Current Reports on Form 8-K.
Overview
Key Tronic is a leading contract manufacturer offering value-added design and
manufacturing services from its facilities in the United States, Mexico, China
and Vietnam. The Company provides its customers full engineering services,
materials management, worldwide manufacturing facilities, assembly services,
in-house testing, and worldwide distribution. Its customers include some of the
world's leading original equipment manufacturers. Our combined capabilities and
vertical integration are proving to be a desirable offering to our expanded
customer base.
Our international production capability provides our customers with benefits of
improved supply-chain management, reduced inventories, lower transportation
costs, and reduced product fulfillment time. We continue to make investments in
all of our operating facilities to give us the production capacity, capabilities
and logistical advantages to continue to win new business. The following
information should be read in conjunction with the consolidated financial
statements included herein and with Part II Item 1A, Risk Factors included as
part of this filing.
Our mission is to provide our customers with superior manufacturing and
engineering services at the lowest total cost for the highest quality products,
and create long-term mutually beneficial business relationships by employing our
"Trust, Commitment, Results" philosophy.
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Executive Summary
For the first quarter of fiscal year 2022, the Company reported total revenue of
$132.8 million, up 7.8% from $123.2 million in the same period of fiscal year
2021. While demand has remained strong from both new and existing customers,
revenue for the first quarter of fiscal year 2022 continued to be significantly
constrained by challenges related to the global materials supply chain,
transportation, logistics and the pandemic.
The concentration of our top three customers' net sales decreased to 33.0
percent of total sales in the first quarter of fiscal year 2022 from 34.7
percent in the same period of the prior fiscal year.
Net sales to our largest customers may vary significantly from quarter to
quarter depending on the size and timing of customer program commencement,
forecasts, delays, and design modifications. We remain dependent on continued
net sales to our significant customers and most contracts with customers are not
firm long-term purchase commitments. We seek to maintain flexibility in
production capacity by employing skilled temporary and short-term labor and by
utilizing short-term leases on equipment and manufacturing facilities. In
addition, our capacity and core competencies for printed circuit board
assemblies, precision molding, sheet metal fabrication, tool making, assembly,
and engineering can be applied to a wide variety of products.
Gross profit as a percent of net sales was 7.6 percent for the first quarter of
fiscal year 2022 as compared to 8.1 percent for the same quarter of the prior
fiscal year. The global supply chain, transportation and logistics issues and
the pandemic continued to disrupt production during the quarter. Intermittent
parts supply required both factory downtime and overtime expenses, which had an
adverse impact on the Company's margins.
Operating income as a percentage of net sales was 1.6 percent for the first
quarter of fiscal year 2022 compared to 2.3 percent of operating income as a
percentage of net sales for the first quarter of fiscal year 2021. The decrease
in operating income as a percentage of net sales was primarily driven by the
decrease in gross profit as discussed above.
Net income for the first quarter of fiscal year 2022 was $0.8 million or $0.07
per diluted share, as compared to net income of $1.7 million or $0.16 per
diluted share for the first quarter of fiscal year 2021. Net income for the
first quarter of fiscal 2022 was also impacted by legal and other professional
service expenses related to the subject of the previously disclosed internal
investigation and related matters of approximately $0.4 million during the
quarter.
During the first quarter of fiscal 2022, we won new programs involving
industrial testing equipment, medical diagnostic products, and pharmaceutical
water treatment.
Moving into the second quarter of fiscal 2022, component shortages, logistic
delays and the COVID-19 crisis continue to present multiple business challenges,
but we continue to see the favorable trend of contract manufacturing returning
to North America. With our recent investments in new capacity in both North
America and Vietnam, the Company is well-prepared for long term growth when
supply chains improve.
To protect the health of its employees, the Company has implemented the
recommendations of WHO and the CDC including wearing of face masks and shields,
workstation arrangements to provide social distancing, temperature monitoring,
enhanced worksite disinfection, spacing in cafeterias and break areas, contact
management and other precautions. The Company is also in compliance with
government regulations related to COVID-19.
From time to time, we have experienced shortages in electronic components. These
shortages can result from strong demand for those components or from problems
experienced by suppliers, such as shortages of raw materials. We have also
experienced, and expect to continue to experience, such shortages due to the
effects of the COVID-19 pandemic. These unanticipated component shortages have
resulted and could continue to result in curtailed production or delays in
production, which may prevent us from making scheduled shipments to customers.
Our inability to make scheduled shipments could cause us to experience a
reduction in sales, increase in inventory levels and costs, and could adversely
affect our operating results. We are carefully monitoring potential supply chain
disruptions due to ongoing tightness in the overall component environment and
are working to mitigate supply chain constraint risks.
We maintain a strong balance sheet with a current ratio of 2.3 and a debt to
equity ratio of 0.9 as of October 2, 2021. Total cash used in operating
activities as defined on our cash flow statement was $14.6 million for the three
months ended October 2, 2021. We maintain sufficient liquidity for our expected
future operations and had $101.3 million in borrowings on our revolving credit
facility of which $12.0 million remained available at October 2, 2021.
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CRITICAL ACCOUNTING POLICIES AND ESTIMATES
Preparation of our consolidated financial statements in conformity with
accounting principles generally accepted in the United States of America
requires us to make estimates and assumptions that affect the reported amounts
of assets, liabilities, revenues and expenses and the disclosure of contingent
assets and liabilities. These estimates and assumptions are based on historical
results as well as future expectations. Actual results could vary from our
estimates and assumptions.
The accounting policies and estimates listed below are those that we believe are
the most critical to our consolidated financial condition and results of
operations. They are also the accounting policies that typically require our
most difficult, subjective and complex judgments and estimates, often for
matters that are inherently uncertain.
•Revenue Recognition
•Inactive, Obsolete, and Surplus Inventory Reserve
•Allowance for Doubtful Accounts
•Accrued Warranty
•Income Taxes
•Share-Based Compensation
•Impairment of Long-Lived Assets
•Derivatives and Hedging Activity
•Long-Term Incentive Compensation Accrual
Please refer to the discussion of critical accounting policies in our most
recent Annual Report on Form 10-K for the fiscal year ended July 3, 2021, for
further details.


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RESULTS OF OPERATIONS
Comparison of the Three Months Ended October 2, 2021 with the Three Months Ended
September 26, 2020
The financial information and discussion below should be read in conjunction
with the Consolidated Financial Statements and Notes.
The following table sets forth certain information regarding the components of
our condensed consolidated statements of income for the three months ended
October 2, 2021 as compared to the three months ended September 26, 2020. It is
provided to assist in assessing differences in our overall performance (in
thousands):

                                                                                        Three Months Ended
                                       October 2,               % of             September 26,             % of                                  % point
                                          2021               net sales               2020               net sales            $ change             change
Net sales                             $  132,762                  100.0  %       $  123,207                  100.0  %       $  9,555                    -  %
Cost of sales                            122,624                   92.4  %          113,192                   91.9  %          9,432                  0.5  %
Gross profit                              10,138                    7.6  %           10,015                    8.1  %            123                 (0.5) %
Research, development and engineering      2,449                    1.8  %            2,245                    1.8  %            204                    -  %
Selling, general and administrative        5,595                    4.2  %            4,974                    4.0  %            621                  0.2  %
Total operating expenses                   8,044                    6.0  %            7,219                    5.8  %            825                  0.2  %
Operating income                           2,094                    1.6  %            2,796                    2.3  %           (702)                (0.7) %
Interest expense, net                        992                    0.7  %              681                    0.6  %            311                  0.1  %
Income before income taxes                 1,102                    0.8  %            2,115                    1.7  %         (1,013)                (0.9) %
Income tax provision                         287                    0.2  %              396                    0.3  %           (109)                (0.1) %
Net income                            $      815                    0.6  %       $    1,719                    1.4  %       $   (904)                (0.8) %


Net Sales
Net sales of $132.8 million for the first quarter of fiscal year 2022 increased
by 7.8 percent as compared to net sales of $123.2 million for the first quarter
of fiscal year 2021.
The $9.6 million increase in net sales from the prior year period was driven by
an increase in new program wins and demand for current programs. However,
partially offsetting the increase in revenue during the first quarter of fiscal
year 2022, the Company's revenue was constrained by tightening worldwide supply
chain and transportation and logistics issues which delayed the arrival of key
components, causing factory downtime.
Gross Profit
Gross profit as a percentage of net sales for the three months ended October 2,
2021 was 7.6 percent compared to 8.1 percent for the three months ended
September 26, 2020. This 0.5 percentage point decrease was primarily a result of
supply chain constraints and continued but lessening expenses related to
COVID-19.
The level of gross margin is impacted by facility utilization, product mix,
timing, severity and steepness of new program ramps, pricing within the
electronics industry and material costs, which can fluctuate significantly from
quarter to quarter.
Included in gross profit are charges related to reductions in the carrying value
of our inventory due to obsolescence. We recorded a provision of approximately
$138,000 and $178,000 for obsolete inventory during the three months ended
October 2, 2021 and September 26, 2020, respectively. We adjust the carrying
value for estimated obsolescence as necessary in an amount equal to the
difference between the cost of inventory and its net realizable value based on
assumptions as to future demand and market conditions. The provisions are
established for inventory that we have determined customers are not
contractually responsible for and for inventory that we believe customers will
be unable to purchase.
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Operating Expenses
Total research, development, and engineering (RD&E) expenses were $2.4 million
during the three months ended October 2, 2021 and $2.2 million during the three
months ended September 26, 2020, respectively. The increase in RD&E expenses
relate to an increase in engineering payroll expenses. Total RD&E expenses as a
percent of net sales were 1.8 percent during the three months ended October 2,
2021 and the three months ended September 26, 2020.
Total selling, general and administrative (SG&A) expenses were $5.6 million
during the three months ended October 2, 2021 compared to $5.0 million for the
three months ended September 26, 2020. The increase in SG&A expenses relate to
an increase in legal expenses related to the subject of the previously disclosed
internal investigation and related matters. Total SG&A expenses as a percentage
of net sales were 4.2 percent for the three months ended October 2, 2021 and 4.0
percent for the three months ended September 26, 2020.
Interest
Interest expense was $1.0 million during the three months ended October 2, 2021
and $0.7 million during the three months ended September 26, 2020. The increase
in interest expense is primarily related to an increase in the average balance
outstanding on our line of credit and increased interest rates.
Income Taxes
The effective tax rate for the three months ended October 2, 2021 was 26.0
percent compared to 18.7 percent for the three months ended September 26, 2020.
The increase was primarily due to the non-cash tax expense impact of expired
stock appreciation rights in the first quarter of fiscal year 2022. For further
information on taxes see Note 6 of the "Notes to Consolidated Financial
Statements."
Our judgments regarding deferred tax assets and liabilities may change due to
changes in market conditions, changes in estimates, changes in tax laws or other
factors. If assumptions and estimates change in the future the deferred tax
assets and liability will be adjusted accordingly and any increase or decrease
will result in an additional deferred income tax expense or benefit in
subsequent periods.
BACKLOG
On October 2, 2021, we had an order backlog of approximately $320.9 million.
This compares with a backlog of approximately $201.9 million on September 26,
2020. The increase in order backlog was related to the Company's increases in
demand from programs for home-consumer products, healthcare and home exercise
equipment and increasing supply chain issues that have delayed production. Order
backlog consists of purchase orders received for products expected to be shipped
within the next 12 months, although shipment dates are subject to change due to
design modifications or changes in other customer requirements. Order backlog
should not be considered an accurate measure of future net sales.
CAPITAL RESOURCES AND LIQUIDITY
Operating Cash Flow
Net cash used in operating activities for the three months ended October 2, 2021
was $14.6 million, compared to $9.4 million during the same period of the prior
fiscal year.
The $14.6 million of net cash used in operating activities for the three months
ended October 2, 2021 is primarily related to $0.8 million in net income for the
period adjusted for $1.3 million of depreciation and amortization, a $16.2
million increase in accounts receivable, a $7.0 million increase in other
assets, a $5.9 million increase in inventory, a $3.0 million decrease in accrued
compensation and vacation partially offset by a $18.8 million increase in
accounts payable and a $1.1 million decrease in contract assets.
The $9.4 million of net cash used in operating activities for the three months
ended September 26, 2020 is primarily related to $1.7 million in net income for
the period adjusted for $1.8 million of depreciation and amortization, a $5.4
million increase in accounts receivable, a $4.9 million increase in inventory, a
$2.8 million decrease in accrued compensation and vacation, a $1.1 million
decrease in accounts payable, and $0.7 million increase in contract assets. The
$5.4 million increase in accounts receivable is a direct result of the Company
not factoring receivables during the first quarter fiscal year 2021.
Accounts receivable fluctuates based on the timing of shipments, terms offered
and collections that occurred during the quarter. While overall net sales are
not typically seasonal in nature, we ship the majority of our product during the
latter half of the quarter. We purchase inventory based on customer forecasts
and orders, and when those forecasts and orders change, the amount of inventory
may also fluctuate. Accounts payable fluctuates with changes in inventory
levels, volume of inventory purchases, negotiated supplier terms and taking
advantage of early pay discounts.
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Investing Cash Flow
Cash provided by investing activities was $1.8 million during the three months
ended October 2, 2021 as compared to cash used in investing activities of $3.2
million during the three months ended September 26, 2020. Our primary investing
activity during the three months ended October 2, 2021 and September 26, 2020,
was purchasing equipment to support increased production levels for new
programs.
Leases are often utilized when potential technical obsolescence and funding
requirement advantages outweigh the benefits of equipment ownership. Capital
expenditures and periodic lease payments are expected to be financed with
internally generated funds as well as our revolving line of credit facility and
equipment term loan.
Financing Cash Flow
Cash provided by financing activities was $14.5 million during the three months
ended October 2, 2021 as compared to $13.5 million in the same period of the
previous fiscal year. Our primary financing activities during the three months
ended October 2, 2021 and three months ended September 26, 2020, were borrowings
and repayments under our revolving line of credit facility and term loans.
As of October 2, 2021, approximately $12.0 million was available under the
asset-based revolving credit facility.
Our cash requirements are affected by the level of current operations and new
programs. We believe that projected cash from operations, funds available under
the revolving credit facility and leasing capabilities will be sufficient to
meet our working and fixed capital requirements for the foreseeable future. The
Company further notes projected cash from operations from increased demand from
certain customers will be partially offset by an anticipated slowdown in
collections from other customers and increasing inventory levels in efforts to
mitigate supply chain constraint risks. As of October 2, 2021, we had
approximately $1.5 million of cash held by foreign subsidiaries. If cash is to
be repatriated in the future from these foreign subsidiaries, the Company would
be subject to certain withholding taxes in the foreign jurisdictions. The total
amount of tax payments required for the amount of foreign subsidiary cash on
hand as of October 2, 2021 would approximate $16,000. We have accrued
withholding taxes for expected future repatriation of foreign earnings as
discussed in Note 6 of the "Notes to Consolidated Financial Statements."
OFF-BALANCE SHEET ARRANGEMENTS AND CONTRACTUAL OBLIGATIONS
We have included a summary of our Contractual Obligations in our annual report
on Form 10-K for the fiscal year ended July 3, 2021. There have been no material
changes in contractual obligations outside the ordinary course of business since
July 3, 2021.
RISKS AND UNCERTAINTIES THAT MAY AFFECT FUTURE RESULTS
The following risks and uncertainties could affect our actual results and could
cause results to differ materially from past results or those contemplated by
our forward-looking statements. When used herein, the words "expects,"
"believes," "anticipates" and other similar expressions are intended to identify
forward-looking statements.
RISKS RELATED TO OUR BUSINESS AND STRATEGY
Our operations may be subject to certain risks.
We manufacture product in facilities located in Mexico, China, Vietnam and the
United States. These operations may be subject to a number of risks, including:
•difficulties in staffing, turnover and managing onshore and offshore
operations;
•political and economic instability (including acts of terrorism, pandemics,
civil unrest, forms of violence and outbreaks of war), which could impact our
ability to ship, manufacture, and/or receive product;
•unexpected changes in regulatory requirements and laws;
•longer customer payment cycles and difficulty collecting accounts receivable;
•export duties, import controls and trade barriers (including quotas);
•governmental restrictions on the transfer of funds;
•burdens of complying with a wide variety of foreign laws and labor practices;
subject to trade wars and tariffs;
•our locations may be impacted by hurricanes, tornadoes, earthquakes, water
shortages, tsunamis, floods, typhoons, fires, extreme weather conditions and
other natural or man-made disasters; and
•our locations may also be impacted by future temporary closures and labor
constraints as a result of COVID-19.
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Our operations in certain foreign locations receive favorable income tax
treatment in the form of tax credits or other incentives. In the event that such
tax incentives are not extended, are repealed, or we no longer qualify for such
programs, our taxes may increase, which would reduce our net income.
Additionally, certain foreign jurisdictions restrict the amount of cash that can
be transferred to the U.S or impose taxes and penalties on such transfers of
cash. To the extent we have excess cash in foreign locations that could be used
in, or is needed by, our operations in the United States, we may incur
significant penalties and/or taxes to repatriate these funds.
We may experience fluctuations in quarterly results of operations.
Our quarterly operating results have varied in the past and may vary in the
future due to a variety of factors, including adverse changes in the U.S. and
global macroeconomic environment, volatility in overall demand for our
customers' products, success of customers' programs, timing of new programs, new
product introductions or technological advances by us, our customers and our
competitors, and changes in pricing policies by us, our customers, our
suppliers, and our competitors. Our customer base is diverse in the markets they
serve, however, decreases in demand, particularly from customers in certain
industries could affect future quarterly results. Additionally, our customers
could be adversely impacted by illiquidity in the credit markets which could
directly impact our operating results.
Component procurement, production schedules, personnel and other resource
requirements are based on estimates of customer requirements. Occasionally, our
customers may request accelerated production that can stress resources and
reduce operating margins. Conversely, our customers may abruptly lower or cancel
production which may lead to a sudden, unexpected increase in inventory or
accounts receivable for which we may not be reimbursed even when under contract
with customers. In addition, because many of our operating expenses are
relatively fixed, a reduction in customer demand can harm our gross profit and
operating results. The products which we manufacture for our customers have
relatively short product lifecycles. Therefore, our business, operating results
and financial condition are dependent in a significant way on our ability to
obtain orders from new customers and new product programs from existing
customers.
Operating results can also fluctuate if changes are made to significant
estimates and assumptions. Significant estimates and assumptions include the
allowance for doubtful receivables, provision for obsolete and non-saleable
inventory, stock-based compensation, the valuation allowance on deferred tax
assets, impairment of long-lived assets, long-term incentive compensation
accrual, the provision for warranty costs, and the impact of hedging activities.
Due to the COVID-19 pandemic, we have seen extreme shifts in demand from our
customer base. The possibility of future temporary closures and labor
constraints, as well as the inability to predict customer demand, costs, and
future supply chain disruptions during the rapidly changing COVID-19 environment
can materially impact operating results.
We are exposed to general economic conditions, which could have a material
adverse impact on our business, operating results and financial condition.
Adverse economic conditions and uncertainty in the global economy such as
unstable global financial and credit markets, inflation, and recession can
negatively impact our business. Unfavorable economic conditions could affect the
demand for our customers' products by triggering a reduction in orders as well
as a decline in forecasts which could adversely affect our sales in future
periods. Additionally, the financial strength of our customers and suppliers and
their ability to obtain and rely on credit financing may affect their ability to
fulfill their obligations to us and have an adverse effect on our financial
results.
Adverse macroeconomic conditions as a result of COVID-19 have and may continue
to affect our business. The conditions affect the Company's ability to predict
and plan for future supply chain disruptions, fluctuations in customer demand
and costs, and the ability to operate as there is uncertainty over future
temporary closures.
The majority of our sales come from a small number of customers and a decline in
sales to any of these customers could adversely affect our business.
At present, our customer base is concentrated and could become more or less
concentrated. There can be no assurance that our principal customers will
continue to purchase products from us at current levels. Moreover, we typically
do not enter into long-term volume purchase contracts with our customers, and
our customers have certain rights to extend or delay the shipment of their
orders. We, however, typically require that our customers contractually agree to
buy back inventory purchased within specified lead times to build their products
if not used.
The loss of one or more of our major customers, or the reduction, delay or
cancellation of orders from such customers, due to economic conditions or other
forces, could materially and adversely affect our business, operating results
and financial condition. The contraction in demand from certain industries could
impact our customer orders and have a negative impact on our operations over the
foreseeable future. Additionally, if one or more of our customers were to become
insolvent or otherwise unable to pay for the manufacturing services provided by
us, our operating results and financial condition would be adversely affected.
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We depend on a limited number of suppliers for certain components that are
critical to our manufacturing processes. A shortage of these components or an
increase in their price could interrupt our operations and result in a
significant change in our results of operations.
We are dependent on many suppliers, including sole source suppliers, to provide
key components and raw materials used in manufacturing customers' products. We
have seen supply shortages in certain electronic components. In addition, our
suppliers' facilities may also experience earthquakes, tsunamis and other
natural disasters which may cause a shortage of components. This can result in
longer lead times and the inability to meet our customers request for flexible
production and extended shipment dates. If demand for components outpaces
supply, capacity delays could affect future operations. Delays in deliveries
from suppliers or the inability to obtain sufficient quantities of components
and raw materials have and may continue to cause delays or reductions in
shipment of products to our customers which could adversely affect our operating
results and damage customer relationships.
Key Tronic continues to work closely with its employees and key suppliers to
ascertain delays attributable to the COVID-19 pandemic. Delays in production and
extended transit times of critical parts have and may continue to cause a
shortage of components.
We operate in a highly competitive industry; if we are not able to compete
effectively in the contract manufacturing industry, our business could be
adversely affected.
Competitors may offer customers lower prices on certain high volume programs.
This could result in price reductions, reduced margins and loss of market share,
all of which would materially and adversely affect our business, operating
results, and financial condition. If we were unable to provide comparable or
better manufacturing services at a lower cost than our competitors, it could
cause sales to decline. In addition, competitors can copy our non-proprietary
designs and processes after we have invested in development of products for
customers, thereby enabling such competitors to offer lower prices on such
products due to savings in development costs.
Fluctuations in foreign currency exchange rates could increase our operating
costs.
We have manufacturing operations located in Mexico and China. A significant
portion of our operations are denominated in the Mexican peso and the Chinese
currency, the renminbi ("RMB"). Currency exchange rates fluctuate daily as a
result of a number of factors, including changes in a country's political and
economic policies. Volatility in the currencies of our entities and the United
States dollar could seriously harm our business, operating results and financial
condition. The primary impact of currency exchange fluctuations is on the cash,
receivables, payables and expenses of our operating entities. As part of our
hedging strategy, we currently use Mexican peso forward contracts to hedge
foreign currency fluctuations for a portion of our Mexican peso denominated
expenses. We currently do not hedge expenses denominated in RMB. Unexpected
losses could occur from increases in the value of these currencies relative to
the United States dollar.
As a result of COVID-19, significant currency exchange fluctuations can occur
causing unexpected losses. Future temporary closures of production facilities in
Mexico could also cause significant changes in our ability to qualify for hedge
accounting treatment of our forward contracts to hedge foreign currency
fluctuations. However, given the unprecedented nature of the pandemic the FASB
staff believes that an entity may apply the exception in paragraph 815-30-40-4
for rare cases caused by extenuating circumstances that are related to the
nature of the forecasted transaction and are outside the control or influence of
an entity to delays in the timing of the forecasted transactions if those delays
are related to the effects of the COVID-19 pandemic and are considered probable
to still occur. In addition, the FASB staff believes that it would be acceptable
for an entity to determine that missed forecasts related to the effects of the
COVID-19 pandemic need not be considered when determining whether it has
exhibited a pattern of missing forecasts that would call into question its
ability to accurately predict forecasted transactions and the propriety of using
cash flow hedge accounting in the future for similar transactions.
Our success will continue to depend to a significant extent on our key
personnel.
Our future success depends in large part on the continued service of our key
technical, marketing and management personnel and on our ability to continue to
attract and retain qualified production employees. There can be no assurance
that we will be successful in attracting and retaining such personnel,
particularly in our manufacturing locales that may be experiencing high demand
for similar key personnel. The loss of key employees could have a material
adverse effect on our business, operating results and financial condition.
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Start-up costs and inefficiencies related to new or transferred programs can
adversely affect our operating results and such costs may not be recoverable if
such new programs or transferred programs are canceled or don't meet expected
sales volumes.
Start-up costs, the management of labor and equipment resources in connection
with the establishment of new programs and new customer relationships, and the
need to obtain required resources in advance can adversely affect our gross
margins and operating results. These factors are particularly evident in the
ramping stages of new programs. These factors also affect our ability to
efficiently use labor and equipment. We are currently managing a number of new
programs. Consequently, our exposure to these factors has increased. In
addition, if any of these new programs or new customer relationships were
terminated, our operating results could be harmed, particularly in the short
term. We may not be able to recoup these start-up costs or replace anticipated
new program revenues.
Customers may change production timing and demand schedules which makes it
difficult for us to schedule production and capital expenditures and to maximize
the efficiency of our manufacturing capacity.
Changes in demand for customer products reduce our ability to accurately
estimate the future requirements of our customers. This makes it difficult to
schedule production and maximize utilization of our manufacturing capacity. We
must determine the levels of business that we will seek and accept from
customers, set production schedules, commit to procuring inventory, and allocate
personnel and resources, based on our estimates of our customers' requirements.
Customers can require sudden increases and decreases in production which can put
added stress on resources and reduce margins. Sudden decreases in production can
lead to excess inventory on hand which may or may not be reimbursed by our
customers even when under contract.
Continued growth could further lead to capacity constraints. We may need to
transfer production to other facilities, acquire new facilities, or outsource
production which could negatively impact gross margin. The Company has been able
to manage the arrival of components in an effort to control inventory levels of
customers that have seen sharp decreases in demand, as a result of COVID-19.
Compliance or the failure to comply with current and future environmental and
health laws or regulations could cause us significant expense.
We are subject to a variety of domestic and foreign environmental regulations
relating to the use, storage, and disposal of materials used in our
manufacturing processes. In addition, increasing governmental focus on climate
change may result in new environmental regulations that may negatively affect
us, our vendors or our customers. As a result, we may incur additional costs or
obligations in complying with any new environmental and reporting requirements,
as well as increased indirect costs resulting from our vendors or customers that
get passed on to us.
If we fail to comply with any present or future regulations, we could be subject
to future liabilities or the suspension of current manufacturing operations. In
addition, such regulations could restrict our ability to expand our operations
or could require us to acquire costly equipment, substitute materials, or incur
other significant expenses to comply with government regulations.
If our manufacturing processes and services do not comply with applicable
statutory and regulatory requirements, or if we manufacture products containing
design or manufacturing defects, demand for our services may decline and we may
be subject to liability claims.
We manufacture and design products to our customers' specifications, and, in
some cases, our manufacturing processes and facilities may need to comply with
applicable statutory and regulatory requirements. For example, medical devices
that we manufacture or design, as well as the facilities and manufacturing
processes that we use to produce them, are regulated by the Food and Drug
Administration and non-U.S. counterparts of this agency. In addition, our
customers' products and the manufacturing processes that we use to produce them
often are highly complex. As a result, products that we manufacture may at times
contain manufacturing or design defects, and our manufacturing processes may be
subject to errors or not be in compliance with applicable statutory and
regulatory requirements. Defects in the products we manufacture or design,
whether caused by a design, manufacturing or component failure or error, or
deficiencies in our manufacturing processes, may result in delayed shipments to
customers or reduced or canceled customer orders. If these defects or
deficiencies are significant, our business reputation may also be damaged. The
failure of the products that we manufacture or our manufacturing processes and
facilities to comply with applicable statutory and regulatory requirements may
subject us to legal fines or penalties and, in some cases, require us to shut
down or incur considerable expense to correct a manufacturing process or
facility. Our customers are required to indemnify us against liability
associated with designing products to meet their specifications. However, if our
customers are responsible for the defects, they may not, or may not have
resources to, assume responsibility for any costs or liabilities arising from
these defects, which could expose us to additional liability claims.
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If we do not manage our growth effectively, our profitability could decline.
Our business is experiencing growth which can place considerable additional
demands upon our management team and our operational, financial and management
information systems. Our ability to manage growth effectively requires us to
continue to implement and improve these systems; avoid cost overruns; maintain
customer, supplier and other favorable business relationships during possible
transition periods; continue to develop the management skills of our managers
and supervisors; and continue to train, motivate and manage our employees. Our
failure to effectively manage growth could have a material adverse effect on our
results of operations.
Energy price increases may negatively impact our results of operations.
Certain components that we use in our manufacturing process are petroleum-based.
In addition, we, along with our suppliers and customers, rely on various energy
sources in our transportation activities. While significant uncertainty
currently exists about the future levels of energy prices, a significant
increase is possible. Increased energy prices could cause an increase to our raw
material costs and transportation costs. In addition, increased transportation
costs related to certain suppliers and customers could be passed along to us. We
may not be able to increase our product prices enough to offset these increased
costs. In addition, any increase in our product prices may reduce our future
customer orders and profitability.
TECHNOLOGY RISKS
Our operations are subject to cyberattacks that could have a material adverse
effect on our business.
We are increasingly dependent on digital technologies and services to conduct
our operations. We use these technologies for internal purposes, including data
storage, processing and transmissions, as well as in our interactions with
vendors and customers. Digital technologies and services are subject to the risk
of cybersecurity incidents and some incidents can remain undetected for a period
of time.
We routinely monitor our systems for cyber threats and have processes in place
to detect and remediate vulnerabilities. Nevertheless, we have experienced
attempted security breaches, such as phishing emails and other targeted attacks.
We expect that our operations will continue to be subject to cyber threats, and
any future cybersecurity incident could significantly disrupt our operations.
Cybersecurity incidents could also result in the misappropriation of proprietary
or confidential information of the Company or that of its customers, employees,
vendors or customers. We expect to incur costs in the future to mitigate against
cybersecurity incidents as threats are expected to continue to become more
persistent and sophisticated. If our systems for protecting against
cybersecurity incidents prove not to be sufficient, we could be adversely
affected by, among other things, loss of or damage to intellectual property,
proprietary or confidential information, or employee, vendor or customer data;
interruption of our business operations; and increased costs to prevent, respond
to or mitigate cybersecurity incidents. These risks could harm our reputation
and our relationships with employees, vendors and customers and may result in
claims or enforcement actions and investigations against us.
Disruptions to our information systems, including losses of data or outages,
could adversely affect our operations.
We rely on information technology networks and systems to process, transmit and
store electronic information. In particular, we depend on our information
technology infrastructure for a variety of functions, including worldwide
financial reporting, inventory management, procurement, invoicing and email
communications. Any of these systems may be susceptible to outages due to fire,
floods, power loss, telecommunications failures, terrorist attacks and similar
events. If we or our vendors are unable to prevent such outages, our operations
could be disrupted.
If we are unable to maintain our technological and manufacturing process
expertise, our business could be adversely affected.
The markets for our customers' products are characterized by rapidly changing
technology, evolving industry standards, frequent new product introductions and
short product life cycles. The introduction of products embodying new
technologies or the emergence of new industry standards can render existing
products obsolete or unmarketable. Our success will depend upon our customers'
ability to enhance existing products and to develop and introduce, on a timely
and cost-effective basis, new products that keep pace with technological
developments and emerging industry standards and address evolving and
increasingly sophisticated customer requirements. Failure of our customers to do
so could substantially harm our customers' competitive positions. There can be
no assurance that our customers will be successful in identifying, developing
and marketing products that respond to technological change, emerging industry
standards or evolving customer requirements.
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RISKS RELATED TO CAPITAL AND FINANCING
Cash and cash equivalents are exposed to concentrations of credit risk.
We place our cash with high credit quality institutions. At times, such balances
may be in excess of the federal depository insurance limit or may be on deposit
at institutions which are not covered by insurance. If such institutions were to
become insolvent during which time it held our cash and cash equivalents in
excess of the insurance limit, it could be necessary to obtain other credit
financing to operate our facilities.
Our ability to secure and maintain sufficient credit arrangements is key to our
continued operations.
There is no assurance that we will be able to retain or renew our credit
agreements in the future. In the event the business grows rapidly or there is
uncertainty in the macroeconomic climate, additional financing resources could
be necessary in the current or future fiscal years. There is no assurance that
we will be able to obtain equity or debt financing at acceptable terms, or at
all in the future. In addition, we have restrictive covenants with our financial
institution which could impact how we manage our business. If we cannot meet our
financial covenants, our borrowings could become immediately payable which could
have a material adverse impact on our financial statements. For a summary of our
banking arrangements, see Note 4 Long-Term Debt of the "Notes to Consolidated
Financial Statements."
An adverse change in the interest rates for our borrowings could adversely
affect our financial condition.
We are exposed to interest rate risk under our revolving line of credit and term
loan. We currently hedge a portion of our term loan with an interest rate swap.
We have not historically hedged the interest rate on our credit facility;
therefore, unless we do so, significant changes in interest rates could
adversely affect our results of operations. Refer to the discussion in note 4,
"Long-Term Debt" to the consolidated financial statements for further details of
our debt obligations.
In addition, the U.K.'s Financial Conduct Authority, which regulates LIBOR,
announced that it intends to phase out LIBOR by the end of 2021, though the ICE
Benchmark Administration, the administrator of LIBOR, announced that it would
consider ceasing the publication of the one-week and two-month U.S. dollar LIBOR
settings at the end of 2021 and phase out the remaining U.S. dollar LIBOR
settings by June 30, 2023. The transition from LIBOR to a new replacement
benchmark is uncertain at this time and the consequences of such developments
cannot be entirely predicted but could result in an increase in the cost of our
borrowings, which could adversely affect our financial condition.
Our stock price is volatile.
Our stock price has and may continue to be subject to wide fluctuations and
possible rapid increases or declines over a short time period. These
fluctuations may be due to factors specific to us such as our stock's thinly
traded nature, variations in quarterly operating results, changes in earnings
estimates, or the Audit Committee's internal investigation, or to factors
relating to the contract manufacturing industry or to the securities markets in
general, which, in recent years, have experienced significant price
fluctuations. These fluctuations often have been unrelated to the operating
performance of the specific companies whose stocks are traded. In addition,
holders of our common stock will suffer immediate dilution to the extent
outstanding equity awards are exercised to purchase common stock.
RISKS RELATED TO OUR CONTROLS AND PROCEDURES AND THE INTERNAL INVESTIGATION
We identified a material weakness in our internal control over financial
reporting and concluded that our disclosure controls and procedures were not
effective as of December 26, 2020 and April 3, 2021. If we fail to properly
remediate any future deficiencies or material weaknesses or to maintain proper
and effective internal controls, our business and financial condition could be
materially adversely impacted.
As described in Item 4, "Controls and Procedures," of this Quarterly Report on
Form 10-Q, we concluded that our disclosure controls and procedures were not
effective as of December 26, 2020 and April 3, 2021, due to the existence of a
material weakness in our internal control over financial reporting. While we
have undertaken remediation efforts to address the identified deficiencies and
have concluded that the material weakness was remediated as of July 3, 2021, we
cannot provide assurance that we will be able to conclude that our controls will
be effective in the future. We also cannot assure you that additional
significant deficiencies or material weaknesses in our internal control over
financial reporting will not arise or be identified in the future. We intend to
continue our control remediation activities. In doing so, we will continue to
incur expenses and expend management time on compliance-related issues.
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If additional deficiencies in our internal control over financial reporting are
discovered or occur in the future, our consolidated financial statements may
contain material misstatements and we could be required to restate our financial
results. Moreover, because of the inherent limitations of any control system,
material misstatements due to error or fraud may not be prevented or detected on
a timely basis, or at all. If we are unable to provide reliable and timely
financial reports in the future, our business and reputation may be further
harmed. Restated financial statements and failures in internal controls may also
cause us to fail to meet additional reporting obligations, negatively affect
investor confidence in our management and the accuracy of our financial
statements and disclosures, or result in adverse publicity and concerns from
investors, any of which could have a negative effect on the price of our common
stock, subject us to regulatory investigations and penalties or stockholder
litigation, and materially adversely impact our business, financial condition,
results of operations and cash flows.
Matters relating to or arising from the subject of the Audit Committee's
internal investigation, including expenses and diversion of personnel and
resources, regulatory investigations, and proceedings and litigation matters,
could have an adverse effect on our business, results of operations and
financial condition.
We have incurred, and may continue to incur, significant expenses related to
legal, accounting and other professional services in connection with matters
relating to or arising from the subject of the Audit Committee's internal
investigation. As described in Item 4, "Controls and Procedures," of this
Quarterly Report on Form 10-Q, we have taken and continue to take a number of
steps in order to remediate identified deficiencies in our internal control over
financial reporting and attempt to reduce the risk of future recurrence. The
validation of the efficacy of these remedial steps will result in us incurring
additional near term expenses, and to the extent these steps are not successful,
we may incur significant additional time and expense.
In addition, we are cooperating with the Securities and Exchange Commission (the
"SEC") regarding matters related to the internal investigation. The completion
of the internal investigation will not automatically resolve the SEC's
inquiries. If the SEC or any other regulator were to commence legal action
against us, we could be required to pay significant penalties and become subject
to injunctions, cease and desist orders or other remedies. We can provide no
assurances as to the outcome of any governmental inquiry or investigation.
Further, we, our officers and members of our board of directors could be named
as defendants in lawsuits asserting claims arising out of the subject matter of
the Audit Committee's internal investigation. As a result of any legal
proceedings and any related indemnification requirements to our officers and
directors, we could be required to pay monetary damages that may be in excess of
our insurance coverage or may have additional penalties or other remedies
imposed against us or our officers and directors.
All of these expenses, the delay in timely filing our periodic reports and the
diversion of the attention of management and other personnel that has occurred
and is expected to continue, could adversely affect our business, financial
condition, results of operations and cash flows.
Due to inherent limitations, there can be no assurance that our system of
disclosure and internal controls and procedures will be successful in preventing
all errors, theft and fraud, or in informing management of all material
information in a timely manner.
Management does not expect that our disclosure controls and procedures and
internal controls over financial reporting will prevent all errors or fraud. A
control system is designed to give reasonable, but not absolute, assurance that
the objectives of the control system are met. In addition, any control system
reflects resource constraints and the benefits of controls must be considered
relative to their costs. Inherent limitations of a control system may include:
judgments in decision making may be faulty, breakdowns can occur simply because
of error or mistake and controls can be circumvented by collusion or management
override. Due to the inherent limitations in a cost-effective control system,
misstatements due to error or fraud may occur and may not be detected.
LEGAL AND ACCOUNTING RISKS
We are involved in various legal proceedings.
In the past, we have been notified of claims relating to various matters
including contractual matters, intellectual property rights or other issues
arising in the ordinary course of business. In the event of such a claim, we may
be required to spend a significant amount of money to defend or otherwise
address the claim. Any litigation or dispute resolution, even where a claim is
without merit, could result in substantial costs and diversion of resources.
Accordingly, the resolution or adjudication of such disputes, even those
encountered in the ordinary course of business, could have a material effect on
our business, consolidated financial conditions and results of operations.
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Changes in securities laws and regulations will increase our costs and risk of
noncompliance.
We are subject to additional requirements contained in the Sarbanes-Oxley Act of
2002 (the Sarbanes-Oxley Act) and more recently the Dodd-Frank Wall Street
Reform and Consumer Protection Act (the Dodd-Frank Act). The Sarbanes-Oxley and
Dodd-Frank Acts required or will require changes in some of our corporate
governance, securities disclosure and compliance practices. In response to the
requirements of the Sarbanes-Oxley and Dodd-Frank Acts, the SEC and NASDAQ
promulgated new rules and additional rulemaking is expected in the future.
Compliance with these new rules and future rules has increased and may increase
further our legal, financial and accounting costs as well as a potential risk of
noncompliance. Absent significant changes in related rules, which we cannot
assure, we anticipate some level of increased costs related to these new
regulations to continue indefinitely. We also expect these developments to make
it more difficult and more expensive to obtain director and officer liability
insurance, and we may be forced to accept reduced coverage or incur
substantially higher costs to obtain coverage. Likewise, these developments may
make it more difficult for us to attract and retain qualified members of our
Board of Directors or qualified management personnel. Further, the costs
associated with the compliance with and implementation of procedures under these
and future laws and related rules could have a material impact on our results of
operations. In addition, the costs associated with noncompliance with additional
securities laws and regulations could also impact our business.
Changes in financial accounting standards may affect our reported financial
condition or results of operations as well increase costs related to
implementation of new standards and modifications to internal controls.
Our consolidated financial statements are prepared in conformity with accounting
standards generally accepted in the United States, or U.S. GAAP. These
principles are subject to amendments made primarily by the Financial Accounting
Standards Board (FASB) and the Securities and Exchange Commission (SEC). A
change in those policies can have a significant effect on our reported results
and may affect our reporting of transactions which are completed before a change
is announced. Changes to accounting rules or challenges to our interpretation or
application of the rules by regulators may have a material adverse effect on our
reported financial results or on the way we conduct business.
GENERAL RISKS
Our levels of insurance coverage may not be sufficient for potential damages,
claims or losses.
We have various forms of business and liability insurance which we believe are
appropriate based on the needs of companies in our industry. As a result, not
all of our potential business risks or potential losses would be covered by our
insurance policies. If we sustain a significant claim or loss which is not
covered by insurance, our net income could be negatively impacted.
We may encounter complications with acquisitions, which could potentially harm
our business.
Any current or future acquisitions may require additional equity financing,
which could be dilutive to our existing shareholders, or additional debt
financing, which could potentially affect our credit ratings. Any downgrades in
our credit ratings associated with an acquisition could adversely affect our
ability to borrow by resulting in more restrictive borrowing terms. To integrate
acquired businesses, we must implement our management information systems,
operating systems and internal controls, and assimilate and manage the personnel
of the acquired operations. The integration of acquired businesses may be
further complicated by difficulties managing operations in geographically
dispersed locations. The integration of acquired businesses may not be
successful and could result in disruption by diverting management's attention
from the core business. In addition, the integration of acquired businesses may
require that we incur significant restructuring charges or other increases in
our expenses and working capital requirements, which reduce our return on
invested capital.
Acquisitions may involve numerous other risks and challenges including but not
limited to: potential loss of key employees and customers of the acquired
companies; the potential for deficiencies in internal controls at acquired
companies; lack of experience operating in the geographic market or industry
sector of the acquired business; constraints on available liquidity, and
exposure to unanticipated liabilities of acquired companies. These and other
factors could harm our ability to achieve anticipated levels of profitability at
acquired operations or realize other anticipated benefits of an acquisition, and
could adversely affect our consolidated business and operating results.
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