Forward-Looking Statements
This report contains some predictive statements about future events, including
statements related to conditions in domestic or global economies, conditions in
steel and recycled metals market places, Steel Dynamics' revenues, costs of
purchased materials, future profitability and earnings, and the operation of
new, existing or planned facilities. These statements, which we generally
precede or accompany by such typical conditional words as "anticipate",
"intend", "believe", "estimate", "plan", "seek", "project", or "expect", or by
the words "may", "will", or "should", are intended to be made as
"forward-looking", subject to many risks and uncertainties, within the safe
harbor protections of the Private Securities Litigation Reform Act of 1995.
These statements speak only as of this date and are based upon information and
assumptions, which we consider reasonable as of this date, concerning our
businesses and the environments in which they operate. Such predictive
statements are not guarantees of future performance, and we undertake no duty to
update or revise any such statements. Some factors that could cause such
forward-looking statements to turn out differently than anticipated include: (1)
domestic and global economic factors; (2) global steelmaking overcapacity and
steel imports, together with increased scrap prices; (3) pandemics, epidemics,
widespread illness or other health issues, such as the COVID-19 pandemic; (4)
the cyclical nature of the steel industry and the industries we serve; (5)
volatility and major fluctuations in prices and availability of scrap metal,
scrap substitutes, and our potential inability to pass higher costs on to our
customers; (6) cost and availability of electricity, natural gas, oil, or other
resources are subject to volatile market conditions; (7) compliance with and
changes in environmental and remediation requirements; (8) increased regulation
associated with the environment, climate change, greenhouse gas emissions and
sustainability; (9) significant price and other forms of competition from other
steel producers, scrap processors and alternative materials; (10) availability
of an adequate source of supply for our metals recycling operations; (11)
cybersecurity threats and risks to the security of our sensitive data and
information technology; (12) the implementation of our growth strategy; (13)
litigation and legal compliance, (14) unexpected equipment downtime or
shutdowns; (15) governmental agencies may refuse to grant or renew some of our
licenses and permits; (16) our senior unsecured credit facility contains, and
any future financing agreements may contain, restrictive covenants that may
limit our flexibility; and (17) the impacts of impairment.
More specifically, we refer you to our more detailed explanation of these and
other factors and risks that may cause such predictive statements to turn out
differently, as set forth in our most recent Annual Report on Form 10-K under
the headings Special Note Regarding Forward-Looking Statements and Risk Factors
for the year ended December 31, 2020, in our quarterly reports on Form 10-Q, or
in other reports which we from time to time file with the Securities and
Exchange Commission. These reports are available publicly on the Securities and
Exchange Commission website, www.sec.gov, and on our website,
www.steeldynamics.com under "Investors - SEC Filings."
Description of the Business
We are one of the largest domestic steel producers and metal recyclers in the
United States, based on estimated steelmaking and coating capacity of
approximately 13 million tons and actual metals recycling volumes, with one of
the most diversified product and end-market portfolios in the domestic steel
industry. Our primary sources of revenue are from the manufacture and sale of
steel products, the processing and sale of recycled ferrous and nonferrous
metals, and the fabrication and sale of steel joists and deck products. We have
three reportable segments: steel operations, metals recycling operations, and
steel fabrication operations.
Operating Statement Classifications
Net Sales. Net sales from our operations are a factor of volumes shipped,
product mix and related pricing. We charge premium prices for certain grades of
steel, product dimensions, certain smaller volumes, and for value-added
processing or coating of our steel products. Except for the steel fabrication
operations, we recognize revenues from sales and the allowance for estimated
returns and claims from these sales at the point in time control of the product
transfers to the customer, upon shipment or delivery. Our steel fabrication
operations recognize revenues over time based on completed fabricated tons to
date as a percentage of total tons required for each contract.
Costs of Goods Sold. Our costs of goods sold represent all direct and indirect
costs associated with the manufacture of our products. The principal elements of
these costs are scrap and scrap substitutes (which represent the most
significant single component of our consolidated costs of goods sold), steel
substrate, direct and indirect labor and
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related benefits, alloys, zinc, transportation and freight, repairs and
maintenance, utilities such as electricity and natural gas, and depreciation.
Selling, General and Administrative Expenses. Selling, general and
administrative expenses consist of all costs associated with our sales, finance
and accounting, and administrative departments. These costs include, among other
items, labor and related benefits, professional services, insurance premiums,
and property taxes. Companywide profit sharing and amortization of intangible
assets are each separately presented in the statement of income.
Interest Expense, net of Capitalized Interest. Interest expense consists of
interest associated with our senior credit facilities and other debt net of
interest costs that are required to be capitalized during the construction
period of certain capital investment projects.
Other (Income) Expense, net. Other income consists of interest income earned on
our temporary cash deposits and short-term investments; any other non-operating
income activity, including income from non-consolidated investments accounted
for under the equity method. Other expense consists of any non-operating costs,
such as certain acquisition and financing expenses.
Results Overview
Our consolidated results for the first quarter of 2021 were highlighted by
record net sales of $3.5 billion, record operating income of $594.2 million, and
record net income of $430.5 million. Domestic steel demand was strong during the
first quarter 2021, particularly within the automotive, construction and
industrial sectors, driving robust shipments and scrap demand, as well as
significantly higher average selling prices across our entire operations, with
increased metal spread in steel and metals recycling operations. Strong
non-residential construction activity drove record fabrication shipments and
backlogs.
Consolidated operating income increased $320.5 million, or 117%, to $594.2
million for the first quarter 2021, compared to the first quarter 2020. First
quarter 2021 net income attributable to Steel Dynamics, Inc. increased $243.2
million, or 130%, to a record $430.5 million, compared to the first quarter
2020, consistent with the increased operating income.
Segment Operating Results 2021 vs. 2020 (dollars in thousands)
Three-Month Periods Ended March 31,
2021 % Change 2020
Net sales:
Steel Operations Segment $ 2,642,847 31% $ 2,016,152
Metals Recycling Operations Segment 1,079,912 72% 628,739
Steel Fabrication Operations Segment 259,020 17% 221,441
Other 307,481 155% 120,690
4,289,260 2,987,022
Intra-company (744,663) (411,922)
$ 3,544,597 38% $ 2,575,100
Operating income (loss):
Steel Operations Segment $ 637,411 121% $ 288,394
Metals Recycling Operations Segment 50,563 815% 5,528
Steel Fabrication Operations Segment 9,854 (66)% 29,163
Other (90,913) (96)% (46,355)
606,915 276,730
Intra-company (12,716) (3,044)
$ 594,199 117% $ 273,686
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Steel Operations Segment
Steel operations consist of our six operating EAF steel mills and our
under-construction Southwest-Sinton Flat Roll Steel Division, producing steel
from ferrous scrap and scrap substitutes, utilizing continuous casting,
automated rolling mills, and numerous value-added downstream steel coating and
processing operations. Our steel operations sell directly to end-users, steel
fabricators, and service centers. These products are used in numerous industry
sectors, including the construction, automotive, manufacturing, transportation,
heavy and agriculture equipment, and pipe and tube (including OCTG) markets.
Steel operations accounted for 71% and 75% of our consolidated external net
sales during the first quarter of 2021 and 2020, respectively.
Steel Operations Segment Shipments (tons):
Three Month Periods Ended March 31,
2021 % Change 2020
Total shipments 2,822,274 (1)% 2,847,182
Intra-segment shipments (286,296) (253,477)
Steel Operations Segment shipments 2,535,978 (2)% 2,593,705
External shipments 2,410,817 (3)% 2,495,164
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Steel Operations Segment Results First Quarter 2021 vs. First Quarter 2020
During the first quarter of 2021, steel demand remained robust and product
pricing gained momentum across our entire steel operations segment. Historically
low customer inventories, coupled with continued strong steel demand from the
automotive, construction, and industrial sectors, resulted in higher selling
prices during the quarter, particularly within our sheet steel products. First
quarter 2021 average selling prices increased 35%, or $269 per ton, compared to
first quarter 2020. Steel operations segment shipments decreased 2% in the first
quarter 2021, as compared to record quarterly shipments achieved during the same
period in 2020. Net sales for the steel operations increased 31% in the first
quarter 2021 when compared to the same period in 2020, due to the 35% increase
in average steel selling prices and steady volume.
Metallic raw materials used in our electric arc furnaces represent our single
most significant steel manufacturing cost, generally comprising approximately 55
to 65% of our steel mill operations' manufacturing costs. Our metallic raw
material cost per net ton consumed in our steel operations increased $105, or
39%, in the first quarter 2021, compared to the same period in 2020, consistent
with overall increased domestic scrap pricing noted below.
As a result of average selling prices increasing more than scrap costs, metal
spread (which we define as the difference between average steel mill selling
prices and the cost of ferrous scrap consumed in our steel mills) increased 32%
in the first quarter 2021 compared to the first quarter 2020. Due to this metal
spread expansion, operating income for the steel operations increased 121%, to a
record $637.4 million, in the first quarter 2021, compared to the same period in
2020.
Metals Recycling Operations Segment
Metals recycling operations includes both ferrous and nonferrous scrap metal
processing, transportation, marketing, brokerage, and scrap management services.
Our steel mills utilize a large portion of the ferrous scrap sold by our metals
recycling operations as raw material in our steelmaking operations, and the
remainder is sold to other consumers, such as other steel manufacturers and
foundries. In the first quarter 2021, 69% of the metals recycling operations
ferrous scrap was sold to our own steel mills (67% in first quarter 2020), as
our steel mills utilization increased 9% to 93% in the first quarter of 2021.
Our metals recycling operations accounted for 13% and 11% of our consolidated
external net sales during the first quarter of 2021 and 2020, respectively.
Metals Recycling Operations Segment Shipments:
Three Month Periods Ended March 31,
2021 % Change 2020
Ferrous metal (gross tons)
Total 1,395,843 17% 1,192,144
Inter-company (958,661) 20% (798,493)
External shipments 437,182 11% 393,651
Nonferrous metals (thousands of pounds)
Total 280,809 3% 272,078
Inter-company (43,552) (40,678)
External shipments 237,257 3% 231,400
Metals Recycling Operations Segment Results First Quarter 2021 vs. First Quarter
2020
Our metals recycling operations benefitted from strong steel market demand and
increased selling prices for recycled scrap in the first quarter of 2021.
Domestic steel production continued to rise during the quarter, with domestic
steel mill utilization rates increasing 5% to approximately 77% in the first
quarter 2021 from the sequential fourth quarter 2020, and significantly higher
than the COVID-19 impacted utilization rates of mid 2020. Net sales increased
72% during the first quarter of 2021 compared to the same period in 2020, driven
by increased shipments, including
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those from the Mexican scrap company acquired in August 2020, and higher average
selling prices. Ferrous scrap average selling prices increased 60% during the
first quarter 2021 compared to the same period in 2020, while average nonferrous
scrap prices increased 47%. Ferrous metal spread (which we define as the
difference between average selling prices and the cost of purchased scrap)
increased 52%, while nonferrous metal spread increased 71% during the first
quarter 2021 compared to the same period in 2020. This resulted in metals
recycling operations operating income increasing significantly to $50.5 million
in the first quarter 2021 compared to the first quarter 2020 operating income of
$5.5 million.
Steel Fabrication Operations Segment
Steel fabrication operations include seven New Millennium Building Systems joist
and deck plants located throughout the United States and in Northern Mexico.
Revenues from these plants are generated from the fabrication of steel joists,
trusses, girders and steel deck used within the non-residential construction
industry. Steel fabrication operations accounted for 7% and 9% of our
consolidated external net sales during the first quarter of 2021 and 2020,
respectively.
[[Image Removed: Graphic]]
Steel Fabrication Operations Segment Results First Quarter 2021 vs. First
Quarter 2020
Our steel fabrication operations continue to benefit from a robust
non-residential construction market, as order activity remains strong, with
customer order backlogs at a record level at the end of the first quarter 2021.
Net sales for the steel fabrication operations increased 17% during the first
quarter 2021 compared to the same period in 2020, as average selling prices
increased 4%, or $50 per ton, while shipments increased 13% to a quarterly
record 184,000 tons.
The purchase of various steel products is the largest single cost of production
for our steel fabrication operations, generally representing approximately
two-thirds of the total cost of manufacturing. The average cost of steel
consumed increased 24% in the first quarter 2021, as compared to the same period
in 2020, consistent with increased steel selling prices in our steel operations.
As a result of steel costs per ton increasing more than selling prices per ton,
metal spread (which we define as the difference between average selling prices
and the cost of purchased steel) decreased 19% in the first quarter 2021
compared to the same period in 2020. As a result of this metal spread
compression, operating income
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decreased 66% to $9.9 million in the first quarter 2021 compared to the same
period in 2020, despite the 13% increase in shipments.
Other Operations
Consolidated Results First Quarter 2021 vs. First Quarter 2020
Selling, General and Administrative Expenses. Selling, general and
administrative expenses of $149.8 million during the first quarter 2021
increased 33% from the $112.9 million during the first quarter 2020,
representing 4% of net sales during each period, consistent with increased
profitability. Profit sharing expense during the first quarter of 2021 of $48.8
million was up 128% from the $21.5 million during the same period in 2020. The
companywide profit sharing plan represents 8% of pretax earnings; therefore, our
higher first quarter 2021 earnings resulted in higher profit sharing.
Interest Expense, net of Capitalized Interest. During the first quarter 2021,
interest expense of $17.3 million decreased 38% from $28.0 million during the
first quarter of 2020, due to decreased interest rates from our June 2020 and
October 2020 refinancing of $1.6 billion of high yield senior notes with lower
rate interest senior notes, and increased capitalized interest in 2021 in
conjunction with construction of our new Southwest-Sinton Flat Roll Division.
Income Tax Expense. First quarter 2021 income tax expense of $128.1 million, at
an effective income tax rate of 22.6%, was up 123% from the $57.4 million, at an
effective income tax rate of 23.1%, during the first quarter 2020, consistent
with increased income before income taxes.
Liquidity and Capital Resources
Capital Resources and Long-term Debt. Our business is capital intensive and
requires substantial expenditures for, among other things, the purchase and
maintenance of equipment used in our steel, metals recycling, and steel
fabrication operations, and to remain in compliance with environmental laws. Our
short-term and long-term liquidity needs arise primarily from working capital
requirements, capital expenditures, currently including those related to our new
Southwest-Sinton Flat Roll Division, principal and interest payments related to
our outstanding indebtedness (no significant principal payments until 2024),
dividends to our shareholders, potential stock repurchases, and acquisitions. We
have met these liquidity requirements primarily with cash provided by operations
and long-term borrowings, and we also have availability under our unsecured
Revolver. Our liquidity at March 31, 2021, is as follows (in thousands):
Cash and equivalents $ 1,245,165
Revolver availability 1,188,119
Total liquidity $ 2,433,284
Our total outstanding debt decreased $5.2 million during the first quarter of
2021. Our total long-term debt to capitalization ratio (representing our
long-term debt, including current maturities, divided by the sum of our
long-term debt, redeemable noncontrolling interests, and our total stockholders'
equity) was 39.6% and 41.6% at March 31, 2021, and December 31, 2020,
respectively.
Our unsecured credit agreement has a senior unsecured revolving credit facility
(Facility), which provides a $1.2 billion unsecured Revolver, and matures in
December 2024. Subject to certain conditions, we have the opportunity to
increase the Facility size by $500.0 million. The unsecured Revolver is
available to fund working capital, capital expenditures, and other general
corporate purposes. The Facility contains financial covenants and other
covenants pertaining to our ability to incur indebtedness and permit liens on
property. Our ability to borrow funds within the terms of the unsecured Revolver
is dependent upon our continued compliance with the financial and other
covenants. At March 31, 2021, we had $1.2 billion of availability on the
Revolver, $11.9 million of outstanding letters of credit and other obligations
which reduce availability, and there were no borrowings outstanding.
The financial covenants under our Facility state that we must maintain an
interest coverage ratio of not less than 2.50:1.00. Our interest coverage ratio
is calculated by dividing our last-twelve-months (LTM) consolidated Adjusted
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EBITDA (earnings before interest, taxes, depreciation, amortization, and certain
other non-cash transactions as allowed in the Facility) by our LTM gross
interest expense, less amortization of financing fees. In addition, a debt to
capitalization ratio of not more than 0.60:1.00 must be maintained. At March 31,
2021, our interest coverage ratio and debt to capitalization ratio were
13.90:1.00 and 0.39:1.00, respectively. We were, therefore, in compliance with
these covenants at March 31, 2021, and we anticipate we will continue to be in
compliance during the next twelve months.
Working Capital. We generated cash flow from operations of $262.2 million in the
first quarter of 2021 compared to $211.3 million in the comparable 2020 period.
Operational working capital (representing amounts invested in trade receivables
and inventories, less current liabilities other than income taxes payable and
debt) increased $411.0 million (25%), to $2.1 billion at March 31, 2021, due
primarily to increased accounts receivable and inventory, consistent with
increased net sales and inventory costs.
Capital Investments. During the first quarter of 2021, we invested $309.9
million in property, plant and equipment, primarily within our steel operations
segment, compared with $217.5 million invested during the same period in 2020.
The increase in the first quarter of 2021 versus the same period in 2020 relates
to our new Southwest-Sinton Flat Roll Steel Division, which represented $254.4
million in 2021. We entered 2021 with ample liquidity of $2.6 billion to provide
for our planned 2021 capital requirements, including those necessary to finish
construction of our new steel mill in Sinton, Texas. For the remainder of 2021,
we are planning for capital investments to be roughly $650 to $700 million, of
which the new steel mill in Sinton, Texas, represents approximately $535
million.
Cash Dividends. As a reflection of continued confidence in our current and
future cash flow generation ability and financial position, we increased our
quarterly cash dividend by 4% to $0.26 per share in the first quarter 2021 (from
$0.25 per share in 2020), resulting in declared cash dividends of $54.9 million
during the first quarter of 2021, compared to $52.6 million during the same
period in 2020. We paid cash dividends of $52.7 million and $51.5 million during
the first quarters of 2021 and 2020, respectively. Our board of directors, along
with executive management, approves the payment of dividends on a quarterly
basis. The determination to pay cash dividends in the future is at the
discretion of our board of directors, after taking into account various factors,
including our financial condition, results of operations, outstanding
indebtedness, current and anticipated cash needs and growth plans.
Other. In February 2020 our board of directors authorized a share repurchase
program of up to $500 million of our common stock. Under the share repurchase
program, purchases take place as and when we determine in open market or private
transactions made based upon the market price of our common stock, the nature of
other investment opportunities or growth projects, our cash flows from
operations, and general economic conditions. The share repurchase program does
not require us to acquire any specific number of shares, and may be modified,
suspended, extended or terminated by us at any time. The share repurchase
program does not have an expiration date. There were no share repurchases during
the first quarter of 2021, and $106.5 million of share repurchases during the
first quarter of 2020. As of March 31, 2021, we have $444.0 million remaining
available to purchase under the 2020 share repurchase program.
Our ability to meet our debt service obligations and reduce our total debt will
depend upon our future performance which, in turn, will depend upon general
economic, financial, business and ongoing COVID-19 conditions, along with
competition, legislation and regulatory factors that are largely beyond our
control. In addition, we cannot assure that our operating results, cash flows,
access to credit markets and capital resources will be sufficient for repayment
of our indebtedness in the future. We believe that based upon current levels of
operations and anticipated growth, cash flows from operations, together with
other available sources of funds, including borrowings under our Revolver, if
necessary, will be adequate for the next twelve months for making required
payments of principal and interest on our indebtedness, funding working capital
requirements, and anticipated capital expenditures noted above.
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