Forward-looking Statements

Some of the statements contained in this Report are forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended ("Exchange Act"). These statements are subject to known and unknown risks, uncertainties, and other factors, which may cause our or our industry's actual results, performance, or achievements to be materially different from any future results, performance or achievements expressed or implied by the forward-looking statements. Forward-looking statements include, but are not limited to, statements about the Company's prospects; statements about the potential further impact the novel coronavirus ("COVID-19") pandemic may have on the Company's business, financial condition and results of operations, including with respect to the different markets in which the Company participates, the demand for its products, the well-being and availability of the Company's employees, the continuing operation of the Company's locations, delayed payments by the Company's customers and the potential for reduced or canceled orders, the Company's efforts to address the pandemic, including regarding the safety of its employees, the maintenance of its facilities and the sufficiency of the Company's supply chain, inventory, liquidity and capital resources, including increased costs in connection with such efforts, the impact of the pandemic on the businesses of the Company's suppliers and customers, and the overall impact the pandemic may have on the Company's financial results in 2021; statements about the Company's acquisition strategies and opportunities and the Company's growth potential and strategies for growth; expectations regarding customer demand; expectations regarding the Company's liquidity and capital resources, including the sufficiency of its cash reserves and the availability of borrowing capacity to fund operations and/or potential future acquisitions; anticipated revenues and the timing of such revenues; expectations about shifting the Company's book of business to higher-margin, longer-run opportunities; anticipated trends and potential advantages in the different markets in which the Company competes, including the medical, aerospace and defense, automotive, consumer, electronics, and industrial markets, and the Company's plans to expand in certain of its markets; statements regarding anticipated advantages the Company expects to realize from its investments and capital expenditures; statements regarding anticipated advantages to improvements and alterations at the Company's existing plants; expectations regarding the Company's manufacturing capacity, operating efficiencies, and new production equipment; statements about new product offerings and program launches; statements about the Company's participation and growth in multiple markets; statements about the Company's business opportunities; statements about the Company's ability to integrate and realize the benefits expected from the acquisitions of Contech Medical, DAS Medical and Advant, including any related synergies; statements regarding our supply chain arrangements; and any indication that the Company may be able to sustain or increase its sales, earnings or earnings per share, or its sales, earnings or earnings per share growth rates.

Investors are cautioned that such forward-looking statements involve risks and uncertainties that could adversely affect the Company's business and prospects, and otherwise cause actual results to differ materially from those anticipated by such forward-looking statements, or otherwise, including without limitation: the severity and duration of the COVID-19 pandemic and its impact on the markets in which the Company participates, including its impact on the Company's customers, suppliers and employees, as well as the U.S. and worldwide economies; the timing, scope and effect of further governmental, regulatory, fiscal, monetary and public health responses to the COVID-19 pandemic; risks and uncertainties associated with the COVID-19 pandemic and its impact on the Company's business, financial condition and results of operations, including risks relating to decreased, including substantially decreased, demand for the Company's products; risks relating to the potential closure of any of the Company's facilities or the unavailability of key personnel or other employees; risks that the Company's inventory, cash reserves, liquidity or capital resources may be insufficient; risks relating to delayed payments by our customers and the potential for reduced or canceled orders; risks relating to the increased costs associated with the Company's efforts to respond to the pandemic; risks associated with the identification of suitable acquisition candidates and the successful, efficient execution of acquisition transactions, the integration of any such acquisition candidates, the value of those acquisitions to our customers and shareholders, and the financing of such acquisitions; risks related to our indebtedness and compliance with covenants contained in our financing arrangements, and whether any available financing may be sufficient to address our needs; risks associated with efforts to shift the Company's book of business to higher-margin, longer-run opportunities; risks associated with the Company's entry into and growth in certain markets; risks and uncertainties associated with seeking and implementing manufacturing efficiencies and implementing new production equipment; risks and uncertainties associated with growth of the Company's business and increases to sales, earnings and earnings per share; risks associated with the Company's ability to pay the contingent liability payments to Contech Medical and DAS Medical, if and when due; and risks associated with new product and program launches. Accordingly, actual results may differ materially.


                                       23
--------------------------------------------------------------------------------

In some cases, you can identify forward-looking statements by terms such as "may," "will," "should," "could," "would," "expects," "plans," "anticipates," "believes," "estimates," "projects," "predicts," "potential," and similar expressions intended to identify forward-looking statements. Our actual results could be different from the results described in or anticipated by our forward-looking statements due to the inherent uncertainty of estimates, forecasts, and projections, and may be materially better or worse than anticipated. Given these uncertainties, you should not place undue reliance on these forward-looking statements. Forward-looking statements represent our current beliefs, estimates and assumptions and are only as of the date of this Report. We expressly disclaim any duty to provide updates to forward-looking statements, and the estimates and assumptions associated with them, after the date of this Report, in order to reflect changes in circumstances or expectations, or the occurrence of unanticipated events, except to the extent required by applicable securities laws. All of the forward-looking statements are qualified in their entirety by reference to the factors discussed above and under "Risk Factors" set forth in Part I Item 1A of our Annual Report on Form 10-K for the fiscal year ended December 31, 2021, and our Quarterly Report on Form-Q for the quarter ended March 31, 2022, as well as the risks and uncertainties discussed elsewhere in this Report. We qualify all of our forward-looking statements by these cautionary statements. We caution you that these risks are not exhaustive. We operate in a continually changing business environment and new risks emerge from time to time.

Unless the context requires otherwise, the terms "we", "us", "our", or "the Company" refer to UFP Technologies, Inc. and its consolidated subsidiaries.





Overview


UFP Technologies, Inc. (the "Company") is an innovative designer and custom manufacturer of components, subassemblies, products and packaging primarily for the medical market. Utilizing highly specialized foams, films and plastics, the Company converts raw materials through laminating, molding, radio frequency welding and fabricating techniques. The Company is diversified by also providing highly engineered solutions to customers in the aerospace & defense, automotive, consumer, electronics and industrial markets. The Company consists of a single operating and reportable segment.

The Company's current strategy includes further organic growth and growth through strategic acquisitions.

Sales for the Company for the six-month period ended June 30, 2022 increased 66.8% to $165.6 million from $99.3 million in the same period last year, due to the Company's acquisitions of Contech Medical, DAS Medical and Advant Medical, and an organic sales increase of approximately 13.9%. Gross margins for the six-month period ended June 30, 2022 decreased to 25.0% from 26.2% in the same period last year, largely due to supply chain challenges. Operating income and net income increased 61.3% and 55.3%, respectively.





Results of Operations



Sales


Sales for the three-month period ended June 30, 2022 increased approximately 86.2% to $94.3 million from sales of $50.7 million for the same period in 2021. The increase in sales is primarily due to increases in sales to customers in the Medical market of 127.8%. The increase in sales in the Medical market were primarily due to sales from the Company's recently acquired companies of $34.6 million, as well as an organic sales increase of 17.9%. Sales to customers in all other markets increased 11.1%.

Sales for the six-month period ended June 30, 2022 increased approximately 66.8% to $165.6 million from sales of $99.3 million for the same period in 2021. The increase in sales is primarily due to increases in sales to customers in the Medical market of 102.3%. The increase in sales in the Medical market were primarily due to sales from the Company's recently acquired companies of $52.6 million, as well as an organic sales increase of 13.9%. Sales to customers in all other markets increased 5.9%.





Gross Profit


Gross profit as a percentage of sales ("gross margin") decreased to 25.8% for the three-month period ended June 30, 2022, from 26.5% for the same period in 2021. As a percentage of sales, material and labor costs collectively increased 5.3%, while overhead costs decreased 4.6%. The decline in gross margin is primarily due to the impact of inflationary cost increases that largely commenced in the second half of 2021 and continued to a lesser degree through the first half of 2022, partially offset by higher sales measured against the fixed portion of overhead.





                                       24
--------------------------------------------------------------------------------

Gross profit as a percentage of sales ("gross margin") decreased to 25.0% for the six-month period ended June 30, 2022, from 26.2% for the same period in 2021. As a percentage of sales, material and labor costs collectively increased 5.3%, while overhead costs decreased 4.1%. The decline in gross margin is primarily due to the impact of inflationary cost increases that largely commenced in the second half of 2021 and continued to a lesser degree through the first half of 2022, partially offset by higher sales measured against the fixed portion of overhead.

Selling, General and Administrative Expenses

Selling, general, and administrative expenses ("SG&A") increased approximately 67.1% to $12.1 million for the three-month period ended June 30, 2022, from $7.2 million for the same period in 2021, primarily due to the additional SG&A from recent acquisitions. As a percentage of sales, SG&A decreased to 12.8% for the three-month period ended June 30, 2022, from 14.3% for the same three-month period in 2021. The decrease in SG&A as a percentage of sales for the three-month period ended June 30, 2022 was primarily due to increased sales measured against relatively fixed SG&A, partially offset by the additional SG&A from recent acquisitions.

SG&A increased approximately 51.9% to $22.1 million for the six-month period ended June 30, 2022, from $14.5 million for the same period in 2021, primarily due to the additional SG&A from recent acquisitions. As a percentage of sales, SG&A decreased to 13.3% for the three-month period ended June 30, 2022, from 14.6% for the same three-month period in 2021. The decrease in SG&A as a percentage of sales for the three-month period ended June 30, 2022 was primarily due to increased sales measured against relatively fixed SG&A, partially offset by the additional SG&A from recent acquisitions.





Acquisition Costs


The Company incurred approximately $0.2 million and $1.0 million in costs associated with acquisition related activities which were charged to expense for the three and six-months ended June 30, 2022, respectively. These costs were primarily for legal services, valuation services and stamp duty filings and are reflected on the face of the income statement.

Change in fair value of contingent consideration

In connection with the acquisitions discussed in Note 2, "Acquisitions," the Company is required to make contingent payments, subject to the entities achieving certain financial performance thresholds. The contingent consideration payments for both the DAS Medical and Contech Medical acquisitions combined are up to $25 million. The fair value of the liabilities for the contingent consideration payments recognized upon the acquisition as part of the purchase accounting opening balance sheets totaled approximately $9.7 million and was estimated by discounting to present value the probability-weighted contingent payments expected to be made. Assumptions used in this calculation were managements financial forecasts, discount rate and various probability factors. The ultimate settlement of contingent consideration could deviate from current estimates based on the actual results of these financial measures. This liability is considered to be a Level 3 financial liability that is re-measured each reporting period. The fair value of the liabilities for the contingent consideration payments recognized at June 30, 2022 for both the DAS Medical and Contech Medical acquisitions combined totaled approximately $15.7 million. The change in fair value of contingent consideration for the DAS Medical and Contech Medical acquisitions for the three and six-month periods ended resulted in an expense of approximately $6.0 million and was included in change in fair value of contingent consideration in the consolidated statements of income.





Gain on sale of fixed assets


For the three and six-month periods ended June 30, 2022, the Company recorded a gain on the sale of fixed assets of approximately $6.2 million. This was primarily the result of the sale of the Company's Georgetown, Massachusetts manufacturing facility. The operations previously housed in this location have been fully absorbed by the nearby Newburyport manufacturing facility. The gain on the Georgetown manufacturing facility was determined by a sales price of approximately $6.7 million, measured against a net book value and selling expenses of approximately $0.5 million.


                                       25
--------------------------------------------------------------------------------





Interest Income and Expense


Net interest expense was approximately $733 thousand for the three-month period ended June 30, 2022, compared to net interest income of approximately $21 thousand for the same period in 2021. The increase in net interest expense for the three-month period ended June 30, 2022 was primarily due to interest paid on funds drawn on the Company's credit facility used to finance recent acquisitions.

Net interest expense was approximately $1.1 million for the six-month period ended June 30, 2022 compared to net interest income of $5 thousand in the same period of 2021. The increase in net interest expense for the six-month period ended June 30, 2022 was primarily due to interest paid on funds drawn on the Company's credit facility used to finance recent acquisitions.





Other (Income) Expense


Other income was approximately $157 thousand and other expense was approximately $4 thousand for the three-month periods ended June 30, 2022 and 2021, respectively, and other income was approximately $209 thousand compared to $7 thousand for the six-month periods ended June 30, 2022 and 2021, respectively. The increases in other income in both periods are primarily generated by foreign currency transaction gains and changes in the fair value of the swap liability, which is driven by anticipated future interest rate changes, offset by net cash settlement amounts related to the swap.





Income Taxes


The Company recorded tax expense of approximately 23.2% and 24.2% of income before income tax expense, respectively, for each of the three-month periods ended June 30, 2022 and 2021. The decrease in the effective tax rate for the current period as compared to the prior period was largely due to lower statutory rates on certain foreign taxable income related to the Company's acquisitions of DAS Medical and Advant Medical.

The Company recorded tax expense of approximately 22.1% and 22.9% of income before income tax expense, respectively, for each of the six-month periods ended June 30, 2022 and 2021. The decrease in the effective tax rate for the current period as compared to the prior period was largely due to lower statutory rates on certain foreign taxable income that was new to the Company in 2022. The Company notes the potential for volatility in its effective tax rate, as any windfall or shortfall tax benefits related to its share-based compensation plans will be recorded directly into income tax expense.

Liquidity and Capital Resources

The Company generally funds its operating expenses, capital requirements, and growth plan through internally generated cash and bank credit facilities.





Cash Flows


Net cash used in operations for the six-month period ended June 30, 2022 was approximately $35 thousand and was primarily a result of net income generated of approximately $13.8 million, depreciation and amortization of approximately $6.3 million, share-based compensation of approximately $1.5 million, a change in the fair value of contingent consideration of approximately $6.0 million, an increase in accounts payable of approximately $11.8 million due to the building of inventory to meet demand and the timing of vendor payments in the ordinary course of business, an increase in accrued expenses of approximately $4.6 million and an increase in deferred revenue of approximately $1.4 million.

These cash inflows and adjustments to income were offset by a gain on disposal of property, plant and equipment of approximately $6.2 million, a decrease in deferred taxes of approximately $0.4 million, an increase in accounts receivable of approximately $16.4 million due to higher sales in the last two months of the second quarter of 2022 as compared to the same period in the fourth quarter of 2021 and the addition of Advant receivables, an increase in inventory of approximately $15.2 million due to inventory build for upcoming demand, restocking to historical levels and the addition of Advant inventory, an increase in prepaid expenses and other current assets of approximately $1.3 million primarily due to the payment of current year insurance policies, an increase in refundable income taxes of approximately $1.1 million, an increase in other assets of approximately $3.0 million due to increased right of use lease assets and a decrease in other long-term liabilities of approximately $1.8 million.





                                       26
--------------------------------------------------------------------------------

Net cash used in investing activities during the six-month period ended June 30, 2022 was approximately $29.1 million and was primarily the result of the acquisition of Advant, as well as additions of manufacturing machinery and equipment and various building improvements across the Company.

Net cash provided by financing activities was approximately $23.7 million during the six-month period ended June 30, 2022, representing borrowings under our credit facility to fund acquisitions of approximately $34.0 million, partially offset by payments on revolving line of credit of approximately $7.0 million, principal payments of long-term debt of approximately $2.0 million, and payments of statutory withholding for stock options exercised and restricted stock units vested of approximately $1.3 million.

Outstanding and Available Debt

On December 22, 2021, the Company, as the borrower, entered into a secured $130 million Second Amended and Restated Credit Agreement (the "Second Amended and Restated Credit Agreement") with certain of the Company's subsidiaries (the "Subsidiary Guarantors") and Bank of America, N.A., in its capacity as the initial lender, Administrative Agent, Swingline Lender and L/C Issuer, and certain other lenders from time-to-time party thereto. The Second Amended and Restated Credit Agreement amends and restates the Company's prior credit agreement, originally dated as of February 1, 2018.

The credit facilities under the Second Amended and Restated Credit Agreement consist of a $40 million secured term loan to the Company and a secured revolving credit facility, under which the Company may borrow up to $90 million. The Second Amended and Restated Credit Agreement matures on December 21, 2026. The secured term loam requires quarterly principal payments of $1,000,000 commencing on March 31, 2022. The proceeds of the Second Amended and Restated Credit Agreement may be used for general corporate purposes, including funding the acquisition of DAS Medical, as well as certain other permitted acquisitions. The Company's obligations under the Second Amended and Restated Credit Agreement are guaranteed by the Subsidiary Guarantors.

The Second Amended and Restated Credit Agreement calls for interest determined by the Bloomberg Short-Term Bank Yield Index rate ("BSBY") plus a margin that ranges from 1.25% to 2.0% or, at the discretion of the Company, the bank's prime rate less a margin that ranges from .25% to zero. In both cases the applicable margin is dependent upon Company performance. Under the Second Amended and Restated Credit Agreement, the Company is subject to a minimum fixed-charge coverage financial covenant as well as a maximum total funded debt to EBITDA financial covenant. The Second Amended and Restated Credit Agreement contains other covenants customary for transactions of this type, including restrictions on certain payments, permitted indebtedness, and permitted investments.

At June 30, 2022, the Company had approximately $100 million in borrowings outstanding under the Second Amended and Restated Credit Agreement, which were used as partial consideration for the DAS Medical and Advant acquisitions, and also had approximately $0.7 million in standby letters of credit outstanding, drawable as a financial guarantee on worker's compensation insurance policies. At June 30, 2022, the applicable interest rate was approximately 3.4% and the Company was in compliance with all covenants under the Second Amended and Restated Credit Agreement.

Long-term debt consists of the following (in thousands):





                                             June 30, 2022
Revolving credit facility                   $        62,000
Term loan                                            38,000
Total long-term debt                                100,000
Current portion                                      (4,000 )

Long-term debt, excluding current portion $ 96,000


                                       27
--------------------------------------------------------------------------------




Future maturities of long-term debt at June 30, 2022 are as follows (in
thousands):



                                        Revolving
                     Term Loan       credit facility        Total
Remainder of 2022   $     2,000     $               -     $   2,000
2023                $     4,000     $               -     $   4,000
2024                $     4,000     $               -     $   4,000
2025                $     4,000     $               -     $   4,000
2026                $    24,000     $          62,000     $  86,000
                    $    38,000     $          62,000     $ 100,000

Derivative Financial Instruments

The Company used interest-rate-related derivative instruments to manage its exposure related to changes in interest rates on certain of its variable-rate debt instruments. The Company does not enter into derivative instruments for any purpose other than cash flow hedging. Derivative financial instruments expose the Company to credit risk and market risk. Credit risk is the failure of the counterparty to perform under the terms of the derivative contract. When the fair value of a derivative contract is positive, the counterparty owes the Company, creating credit risk for the Company. When the fair value of a derivative contract is negative, the Company owes the counterparty and, therefore, in these circumstances the Company is not exposed to the counterparty's credit risk. The Company minimizes counterparty credit risk in derivative instruments by entering into transactions with carefully selected major financial institutions based upon their credit profile. Market risk is the adverse effect on the value of a derivative instrument that results from a change in interest rates.

The Company assesses interest rate risk by continually identifying and monitoring changes in interest rate exposures that may adversely impact expected future cash flows and by evaluating hedging opportunities. The Company's debt obligations exposed the Company to variability in interest payments due to changes in interest rates. The Company believed that it was prudent to limit the variability of a portion of its interest payments. To meet this objective, in connection with the first Amended and Restated Credit Agreement, the Company entered into a $20 million, 5-year interest rate swap agreement under which the Company receives three-month LIBOR plus the applicable margin and pays a 2.7% fixed rate plus the applicable margin. The swap modified the Company's interest rate exposure by converting the previous term loan from a variable rate to a fixed rate in order to hedge against the possibility of rising interest rates during the term of the loan.

The notional amount was approximately $7.1 million at June 30, 2022. The fair value of the swap as of June 30, 2022 was approximately $6 thousand and is included in other assets. The fair value of the swap as of December 31, 2021 was approximately $(176) thousand and is included in other liabilities. Changes in the fair value and net cash settlement amounts related to the swap are recorded in other expense and resulted in income of approximately $67 thousand and $182 thousand, respectively, during the three- and six-month periods ending June 30, 2022. In the same periods in 2021, change in the fair value of the swap resulted in income of $64 thousand and expense of $144 thousand, respectively.

As the Company has paid the remaining balance of the term loan that was associated with the swap in its entirety, there is no longer underlying debt to hedge against with the swap. The changes in the fair value of the swap will continue to be accounted for as a financial instrument until the sooner of the time that the Company elects to cancel it or until its maturity, which will occur on February 1, 2023.





Future Liquidity


The Company requires cash to pay its operating expenses, purchase capital equipment, and to service its contractual obligations. The Company's principal sources of funds are its operations and its amended and restated credit facility. The Company used cash of approximately $35 thousand in operations during the six months ended June 30, 2022; and the Company cannot guarantee that its operations will generate cash in future periods. The Company's longer-term liquidity is contingent upon future operating performance and draws on the revolving credit facility are possible.


                                       28
--------------------------------------------------------------------------------

Throughout fiscal 2022, the Company plans to continue to add capacity to enhance operating efficiencies in its manufacturing plants. The Company may consider additional acquisitions of companies, technologies, or products that are complementary to its business. The Company believes that its existing resources, including its revolving credit facility, together with cash expected to be generated from operations, will be sufficient to fund its cash flow requirements, including capital asset acquisitions, through the next twelve months.

The Company may also require additional capital in the future to fund capital expenditures, acquisitions, or other investments. These capital requirements could be substantial. The Company anticipates that any future expansion of its business will be financed through existing resources, cash flow from operations, the Company's revolving credit facility, or other new financing. The Company cannot guarantee that it will be able to meet existing financial covenants or obtain other new financing on favorable terms, if at all. The Company's liquidity will be impacted to the extent additional stock repurchases are made under the Company's stock repurchase program.





Subsequent event


On July 26, 2022, pursuant to a share purchase agreement and related agreements, the Company sold its molded fiber business ("MFT") and related real estate in Iowa to CKF USA INCORPORATED ("CKF") (a Delaware Corporation) for approximately $32 million. The purchase price is subject to adjustment based upon MFT's final working capital at closing. A portion of the purchase price is being held in escrow to indemnify CKF against certain claims, losses, and liabilities. The Securities Purchase Agreement contains customary representations, warranties, and covenants customary for transactions of this type. MFT's annual revenue was approximately $21.3 million for the year ended December 31, 2021.

In addition, subsequent to quarter-end, the Company repaid $38 million on its revolving line of credit utilizing the proceeds received from both the above noted MFT sale and from the June 30, 2022 sale of its Georgetown, MA manufacturing facility.





Stock Repurchase Program



The Company accounts for treasury stock under the cost method, using the first-in, first-out flow assumption, and includes treasury stock as a component of stockholders' equity. On June 16, 2015, the Company announced that its Board of Directors authorized the repurchase of up to $10.0 million of the Company's outstanding common stock. Under the program, the Company is authorized to repurchase shares through Rule 10b5-1 plans, open market purchases, privately negotiated transactions, block purchases or otherwise in accordance with applicable federal securities laws, including Rule 10b-18 of the Securities Exchange Act of 1934. The stock repurchase program will end upon the earlier of the date on which the plan is terminated by the Board or when all authorized repurchases are completed. The timing and amount of stock repurchases, if any, will be determined based upon our evaluation of market conditions and other factors. The stock repurchase program may be suspended, modified, or discontinued at any time, and the Company has no obligation to repurchase any amount of its common stock under the program. The Company did not repurchase any shares of its common stock under this program in the first six months of 2022. At June 30, 2022 approximately $9.4 million was available for future repurchases of the Company's common stock under this authorization.

Commitments and Contractual Obligations

There have been no material changes outside the ordinary course of business to our contractual obligations and commitments, as disclosed in our Annual Report on Form 10-K for the year ended December 31, 2021.

© Edgar Online, source Glimpses