The following analysis of financial condition and results of operations should
be read in conjunction with the consolidated financial statements and notes and
other exhibits included elsewhere in this report.
General
Our fiscal year is the 52 or 53-week period ending on the Sunday closest to
April 30. The nine months ended January 29, 2023, and January 30, 2023, both
represent 39-week periods.
Our operations are classified into two business segments: mattress fabrics and
upholstery fabrics.
The mattress fabrics segment manufactures, sources, and sells fabrics and
mattress covers primarily to bedding manufacturers. We currently have mattress
fabric operations located in Stokesdale, NC, Quebec, Canada, and Ouanaminthe,
Haiti. During the third quarter of fiscal 2023, we completed a rationalization
of our U.S.-based mattress fabrics cut and sew platform, which included the
closure of our two High Point, NC, facilities associated with this business.
The upholstery fabrics segment develops, sources, manufactures, and sells
fabrics primarily to residential and commercial furniture manufacturers. We have
upholstery fabric operations located in Shanghai, China, and Burlington, NC, as
well as cut and sewn kit production in Ouanaminthe Haiti. During the third
quarter of fiscal 2023, we began a rationalization and consolidation of our
upholstery cut and sewn kit production in Ouanaminthe, Haiti, which includes
closing a leased facility and relocating into an existing facility used by our
mattress fabrics segment in Ouanaminthe, Haiti (See Note 8 to the consolidated
financial statements for further details). Additionally, Read Window Products,
LLC ("Read"), a wholly-owned subsidiary with operations located in Knoxville,
TN, provides window treatments and sourcing of upholstery fabrics and other
products, as well as measuring and installation services for Read's products, to
customers in the hospitality and commercial industries. Read also supplies soft
goods such as decorative top sheets, coverlets, duvet covers, bed skirts,
bolsters, and pillows.
Executive Summary
We evaluate the operating performance of our business segments based upon (loss)
income from operations before certain unallocated corporate expenses and other
items that are not expected to occur on a regular basis. Cost of sales for each
business segment includes costs to develop, manufacture, or source our products,
including costs such as raw material and finished good purchases, direct and
indirect labor, overhead, and incoming freight charges. Unallocated corporate
expenses primarily represent compensation and benefits for certain executive
officers and their support staff, all costs associated with being a public
company, amortization of intangible assets, and other miscellaneous expenses.
Results of Operations
Three Months Ended
January 29, January 30,
(dollars in thousands) 2023 2022 Change
Net sales $ 52,523 $ 80,291 (34.6)%
Gross profit 2,093 9,110 (77.0)%
Gross margin 4.0 % 11.3 % (730)bp
Selling, general, and administrative expenses 9,165 8,007 14.5%
Restructuring expense 711 - 100.0%
(Loss) income from operations (7,783 ) 1,103 N.M.
Operating margin (14.8 )% 1.4 % (1620)bp
(Loss) income before income taxes (8,682 ) 995 N.M.
Income tax expense 286 1,284 (77.7)%
Net (loss) income (8,968 ) (289 ) N.M.
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Nine Months Ended
January 29, January 30,
(dollars in thousands) 2023 2022 Change
Net sales $ 173,508 $ 237,899 (27.1)%
Gross profit 4,008 32,336 (87.6)%
Gross margin 2.3 % 13.6 % (1130)bp
Selling, general, and administrative expenses 27,133 26,275 3.3%
Restructuring expense 1,326 - 100.0%
(Loss) income from operations (24,451 ) 6,061 N.M.
Operating margin (14.1 )% 2.5 % (1660)bp
(Loss) income before income taxes (24,507 ) 5,445 N.M.
Income tax expense 2,332 2,633 (11.4)%
Net (loss) income (26,839 ) 2,812 N.M.
Net Sales
Overall, our net sales for the third quarter of fiscal 2023 decreased by 34.6%
compared with the same period a year ago, with mattress fabrics sales decreasing
35.8% and upholstery fabrics sales decreasing 33.5%. Our net sales for the first
nine months of fiscal 2023 decreased by 27.1% compared with the same period a
year ago, with mattress fabrics sales decreasing 34.4% and upholstery fabrics
sales decreasing 19.3%.
The decrease in net sales in our mattress fabrics segment for both the third
quarter and the first nine months of fiscal 2023 primarily reflects an ongoing
slowdown in consumer demand in the domestic mattress industry. The impact of
this industry softness has been exacerbated by mattress manufacturers and
retailers continuing to work through an excess of inventory, delaying the timing
of shipments and new product rollouts. The decrease in net sales during both
periods was partially offset by certain pricing and surcharge actions in effect
that were not in effect during the same periods a year ago. These pricing
actions increased net sales for the division by approximately 1.3% during the
third quarter and by approximately 3.0% during the first nine months of fiscal
2023.
The decrease in net sales for our upholstery fabrics segment for both the third
quarter and the first nine months of fiscal 2023 primarily reflects reduced
demand for our residential upholstery fabrics products, driven by a slowdown in
new retail business in the residential home furnishings industry and high
inventory levels at manufacturers and retailers. The decrease in net sales
during the nine month period was partially offset by higher sales in our
hospitality/contract fabric business, as compared to the prior-year period, as
well as certain pricing and surcharge actions in effect that were not in effect
during the same periods a year ago. These pricing actions increased net sales
for the division by approximately 1.7% during the third quarter and by
approximately 2.9% during the first nine months of fiscal 2023.
See the Segment Analysis section below for further details.
Income Before Income Taxes
Overall, our loss before income taxes for the third quarter of fiscal 2023 was
$(8.7) million, compared with income before income taxes of $1.0 million for the
prior-year period, while our loss before income taxes for the first nine months
of fiscal 2023 was $(24.5) million, compared with income before income taxes of
$5.4 million for the prior-year period.
Operating performance for the third quarter of fiscal 2023, as compared to the
prior-year period, was primarily affected by lower sales; operating
inefficiencies due to these lower sales and holiday shutdowns in both of our
businesses; operating inefficiencies within the upholstery fabrics segment's cut
and sew facility in Haiti due to lower demand; labor challenges and inflationary
pressures affecting our Read business; and restructuring charges associated with
the rationalization of our upholstery fabrics cut and sew platform located in
Ouanaminthe, Haiti during the quarter. Operating performance for the first nine
months of fiscal 2023 was also materially pressured by the same factors, as well
as continued inflationary pressures; labor challenges within our mattress
fabrics business that resulted in increased employee training costs and
operating inefficiencies, including quality issues within our mattress fabrics
segment; impairment charges during the second quarter of fiscal 2023 due to the
write down of inventory to its net realizable value and inventory closeout sales
for our mattress fabrics segment; markdowns of inventory due to our aged
inventory policy for both our mattress fabrics and upholstery fabrics segment;
and restructuring and related charges associated with the closure of our
upholstery fabric segment's cut and sew facility located in Shanghai, China,
during the second quarter. Performance for the first nine months of fiscal 2023
was favorably affected by the foreign exchange rate associated with our
upholstery fabric operations in China.
See the Segment Analysis section below for further details.
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Income Taxes
We recorded income tax expense of $2.3 million, or (9.5%) of loss before income
taxes, for the nine-month period ended January 29, 2023, compared with income
tax expense of $2.6 million, or 48.4% of income before income taxes, for the
nine-month period ended January 30, 2022.
Our consolidated effective income tax rate during the first nine months of
fiscal 2023 was much more negatively affected by the mix of earnings between our
U.S. operations and foreign subsidiaries, as compared to the first nine months
of fiscal 2022. During the first nine months of fiscal 2023, we incurred a
significantly higher pre-tax loss from our U.S. operations totaling $(28.8)
million, compared with $(2.3) million during the first nine months of fiscal
2022. As a result, a significantly higher income tax benefit was not recognized
due to a full valuation allowance being applied against our U.S. net deferred
income tax assets during the first nine months of fiscal 2023, as compared with
the first nine months of fiscal 2022. In addition, almost all of our taxable
income in the first nine months of both fiscal 2023 and fiscal 2022 was earned
by our foreign operations located in China and Canada, which have higher income
tax rates than the U.S.
Refer to Note 13 of the consolidated financial statements for further details
regarding our provision for income taxes.
Liquidity
As of January 29, 2023, our cash and cash equivalents (collectively, "cash")
totaled $16.7 million, an increase of $2.2 million, compared with $14.6 million
as of May 1, 2022. This increase was primarily due to (i) net cash provided by
operating activities totaling $4.6 million, partially offset by (ii) capital
expenditures of $1.6 million and (iii) contributions totaling $870,000 to our
rabbi trust that funds our deferred compensation plan.
Our net cash provided by operating activities was $4.6 million during the first
nine months of fiscal 2023, an increase of $17.0 million compared with net cash
used in operating activities of $12.4 million during the first nine months of
fiscal 2022. This trend mostly reflects (i) a reduction of inventory related to
the significant decline in net sales, improved alignment of inventory purchases
with current customer demand trends, and promotional programs to reduce aged raw
materials and finished goods inventory; (ii) annual incentive payments made
during the first quarter of fiscal 2022 that did not recur during the first nine
months of fiscal 2023, partially offset by (iii) a decrease in net cash earnings
during the first nine months of fiscal 2023 as compared with the first nine
months of fiscal 2022.
As of January 29, 2023, there were no outstanding borrowings under our lines of
credit.
Dividend Program
On June 29, 2022, our board of directors announced the decision to suspend the
company's quarterly cash dividend. Considering the current and expected
macroeconomic conditions, we believe that preserving capital and managing our
liquidity is in the company's best interest to support future growth and the
long-term interests of our shareholders. Accordingly, we did not make any
dividend payments during the first nine months of fiscal 2023.
During the first nine months of fiscal 2022, dividend payments totaled $4.1
million, which represented quarterly cash dividend payments ranging from $0.11
per share to $0.115 per share.
Our board of directors has sole authority to determine if and when we will
declare future dividends, and on what terms. We will continue to reassess our
dividend policy each quarter. Future dividend payments will depend on our
earnings, capital requirements, financial condition, excess availability under
our lines of credit, market and economic conditions, and other factors we
consider relevant.
Common Stock Repurchases
In March 2020, our board of directors approved an authorization for us to
acquire up to $5.0 million of our common stock. Under the common stock
repurchase program, shares may be purchased from time to time in open market
transactions, block trades, through plans established under the Securities
Exchange Act Rule 10b5-1, or otherwise. The number of shares purchased and the
timing of such purchases are based on working capital requirements, market and
general business conditions, and other factors, including alternative investment
opportunities.
During the first nine months of fiscal 2023, we did not purchase any shares of
our common stock. As a result, as of January 29, 2023, $3.2 million is available
for additional repurchases of our common stock. Despite the current share
repurchase authorization, the company does not expect to repurchase any shares
through at least the fourth quarter of fiscal 2023.
During the first nine months of fiscal 2022, we repurchased 121,688 shares of
our common stock at a cost of $1.8 million.
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Segment Analysis
Mattress Fabrics Segment
Three Months Ended
January 29, January 30,
(dollars in thousands) 2023 2022 Change
Net sales $ 24,697 $ 38,439 (35.8)%
Gross (loss) profit (1,237 ) 3,164 (139.1)%
Gross profit margin (5.0 )% 8.2 % (1320)bp
Selling, general, and administrative expenses 2,992 2,800 6.9%
(Loss) income from operations (4,229 ) 364 N.M.
Operating margin (17.1 )% 0.9 % (1800)bp
Nine Months Ended
January 29, January 30,
(dollars in thousands) 2023 2022 Change
Net sales $ 80,299 $ 122,380 (34.4)%
Gross (loss) profit (7,330 ) 16,106 (145.5)%
Gross margin (9.1 )% 13.2 % (2230)bp
Selling, general, and administrative expenses 8,821 8,991 (1.9)%
(Loss) income from operations (16,151 ) 7,115 N.M.
Operating margin (20.1 )% 5.8 % (2590)bp
Net Sales
Mattress fabrics sales decreased 35.8% in the third quarter of fiscal 2023
compared to the prior-year period. Mattress fabrics sales decreased 34.4% in the
first nine months of fiscal 2023 compared to the first nine months of fiscal
2022.
The decrease in mattress fabrics net sales for the third quarter and for the
first nine months of fiscal 2023 reflects an ongoing slowdown in consumer demand
in the domestic mattress industry. We believe this slowdown is primarily due to
inflationary pressures affecting consumer spending, as well as a shift in demand
from home goods to travel, leisure, and entertainment following a pulling
forward of demand for home goods during the early years of the COVID-19
pandemic. The impact of this industry softness has been exacerbated by mattress
manufacturers and retailers continuing to work through an excess of inventory,
delaying the timing of shipments and new product rollouts. However, we did begin
the roll out of some new customer programs during the third quarter. The
decrease in net sales during both periods was partially offset by certain
pricing and surcharge actions in effect that were not in effect during the same
periods a year ago. These pricing actions increased net sales for the division
by approximately 1.3% during the third quarter and by approximately 3.0% during
the first nine months of fiscal 2023.
Despite the headwinds, we remained focused on inventory reductions and cash
generation during the quarter, while also engaging in an ongoing business
transformation plan focused on long-term improvement in the business in areas
that include quality, sales, marketing, and operational processes; supply chain
optimization; employee engagement; and our organizational management structure.
We continued to execute our product-driven strategy during the quarter, with an
emphasis on innovation, design creativity, and customer relationships.
Additionally, the strength and flexibility of our global manufacturing and
sourcing operations in the U.S., Canada, Haiti, Asia, and Turkey continued to
enable us to support the evolving needs of our mattress fabrics and cover
customers during the period. We believe our market position remains solid, with
strong new placements, although the timing for new product rollouts continues to
be affected by customers working through their existing excess inventory.
Looking ahead, we expect the current macroeconomic environment will continue to
affect consumer spending trends for some time, resulting in ongoing industry
softness that may reduce demand for our mattress fabrics and cover products and
continue to delay the timing of new product rollouts. We expect these conditions
are likely to pressure results through at least the end of fiscal 2023.
Additionally, the ongoing impacts of the COVID-19 pandemic, as well as Russia's
invasion of Ukraine, including its effect on petrochemical pricing and consumer
spending, remain unknown and depend on factors beyond our knowledge or control.
At this time, we cannot reasonably estimate the ongoing impact of the COVID-19
pandemic or the evolving impact of the Russia-Ukraine war on our mattress
fabrics segment; however, either of these situations could cause disruption that
could adversely affect our operations and financial performance.
Gross Profit, Selling, General & Administrative Expenses, and Operating Income
The decrease in mattress fabrics profitability during the third quarter of
fiscal 2023, as compared to the prior-year period, was primarily due to lower
sales and operating inefficiencies arising from these lower sales volumes and
from holiday shutdowns across our locations.
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Mattress fabrics profitability for the first nine months of fiscal 2023 was
pressured by the same factors that affected the third quarter, as well as labor
challenges that resulted in increased employee training costs and operating
inefficiencies, including quality issues; higher raw material costs; $2.9
million in impairment charges due to the write down of inventory to its net
realizable value; $2.6 million in losses from closeout sales of raw material and
finished goods inventory; and $1.0 million in markdowns of inventory based on
our policy for aged inventory.
We completed the previously announced restructuring and rationalization of our
U.S.-based cut and sewn cover platform during the third quarter of fiscal 2023,
moving our R&D and prototyping capabilities from our High Point, North Carolina,
location to our facility in Stokesdale, North Carolina. The result of this move
is the discontinuation of our higher-cost on-shore production capabilities, with
closures of our two leased facilities in High Point, North Carolina, during the
quarter. We believe this move will allow us to generate cost savings by
utilizing our lower-cost mattress cover production and sourcing capabilities in
Haiti and Asia, where we can scale operations to align with demand and continue
to support the needs of our customers.
We expect the ongoing industry softness affecting sales volumes, as well as
continued inflationary pressures, will affect profitability through at least the
end of fiscal 2023, although we believe these headwinds will be mitigated to
some extent by our ongoing efforts to control internal costs and improve
efficiencies. We will consider further adjustments to right-size and restructure
our operations as necessary to align with current demand levels, as well as
additional reasonable pricing actions as necessary to further mitigate and
manage inflation.
Segment assets
Segment assets consist of accounts receivable, inventory, property, plant, and
equipment, and right of use assets.
(dollars in thousands) January 29, 2023 January 30, 2022 May 1, 2022
Accounts receivable $ 8,314 $ 17,617 $ 9,865
Inventory 28,757 39,544 39,028
Property, plant & equipment 34,661 39,913 38,731
Right of use assets 2,476 3,706 3,469
$ 74,208 $ 100,780 $ 91,093
Refer to Note 12 of the consolidated financial statements for disclosures
regarding determination of our segment assets.
Accounts Receivable
As of January 29, 2023, accounts receivable significantly decreased by $9.3
million, or 52.8%, compared with January 30, 2022. These declines reflect the
significant decrease in net sales during third quarter of fiscal 2023 compared
with the third quarter of fiscal 2022, as described in the Net Sales section
above. In addition, we experienced faster cash collections from certain
significant customers we had on shorter credit terms due to their financial
condition, during the third quarter of fiscal 2023 compared with the third
quarter of fiscal 2022, which led to a decline in days' sales outstanding to 31
days for the third quarter of fiscal 2023, down from 42 days for the third
quarter of fiscal 2022.
As of January 29, 2023, accounts receivable decreased by $1.6 million, or 15.7%,
compared with May 1, 2022. This trend reflects a decrease in net sales during
the third quarter of fiscal 2023 compared with the fourth quarter of fiscal
2022. Net sales during the third quarter of fiscal 2023 were $24.7 million, a
decrease of $5.1 million, or 17.1%, compared with net sales of $29.8 million
during the fourth quarter of fiscal 2022. Days' sales outstanding was 31 days
and 30 days for the third quarter of fiscal 2023 and the fourth quarter of
fiscal 2022, respectively.
Inventory
As of January 29, 2023, inventory significantly decreased by $10.8 million, or
27.3%, compared with January 30, 2022, and significantly decreased by $10.3
million, or 26.3%, compared with May 1, 2022. This trend reflects (i) a decline
in inventory purchases reflecting the 35.8% decrease in net sales during the
third quarter of fiscal 2023 compared with the third quarter of fiscal 2022 and
a 17.1% decrease in net sales during the third quarter of fiscal 2023 compared
with the fourth quarter of fiscal 2022; (ii) $3.9 million of non-cash charges
recorded in the first nine months of fiscal 2023, which includes $2.9 million
related to a write down of inventory to its net realizable value and $1.0
million related to markdowns of inventory estimated based on our policy for aged
inventory; and (iii) promotional programs to reduce aged raw materials and
finished goods inventory; partially offset by (iv) higher raw material, labor,
and overhead costs stemming from inflationary pressures.
Inventory turns were 3.5 for the third quarter of fiscal 2023, compared with 3.4
for the third quarter of fiscal 2022 and 2.9 for the fourth quarter of fiscal
2022.
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Property, Plant, & Equipment
The $34.7 million as of January 29, 2023, represents property, plant, and
equipment of $23.1 million, $10.9 million, and $651,000 located in the U.S.,
Canada, and Haiti, respectively. The $39.9 million as of January 30, 2022
represents property, plant, and equipment of $26.6 million, $12.5 million, and
$796,000 located in the U.S., Canada, and Haiti, respectively. The $38.7 million
as of May 1, 2022, represents property, plant, and equipment of $25.6 million,
$12.4 million, and $757,000 located in the U.S., Canada, and Haiti,
respectively.
As of January 29, 2023, property, plant, and equipment has steadily decreased
compared with January 30, 2022, as we have reduced our capital spending as a
result of current and expected macroeconomic conditions.
Right of Use Assets
The $2.5 million as of January 29, 2023, represents right of use assets of $1.6
million and $833,000 located in Haiti and Canada, respectively. The $3.7 million
as of January 30, 2022, represents right of use assets of $2.1 million, $1.3
million, and $352,000 located in Haiti, the U.S., and Canada, respectively. The
$3.5 million as of May 1, 2022, represents right of use assets of $2.0 million,
$1.2 million, and $291,000 located in Haiti, the U.S., and Canada, respectively.
As of January 29, 2023, right of use assets have steadily decreased compared
with January 30, 2022, due to rent expense recognized over the terms of the
respective lease agreements, as well as the termination of one lease agreement
and the significant reduction in the lease term associated with another lease
agreement, both of which are related to the closure of our mattress cover
operation located in High Point, NC, during the third quarter of fiscal 2023.
Upholstery Fabrics Segment
Net Sales
Three Months Ended
January 29, January 30,
(dollars in thousands) 2023 2022 % Change
Non-U.S. Produced $ 25,514 92% $ 39,286 94% (35.1 )%
U.S. Produced 2,312 8% 2,566 6% (9.9 )%
Total $ 27,826 100% $ 41,852 100% (33.5 )%
Nine Months Ended
January 29, January 30,
(dollars in thousands) 2023 2022 % Change
Non-U.S. Produced $ 86,633 93% $ 108,814 94% (20.4 )%
U.S. Produced 6,576 7% 6,705 6% (1.9 )%
Total $ 93,209 100% $ 115,519 100% (19.3 )%
Upholstery fabrics sales decreased 33.5% in the third quarter of fiscal 2023
compared to the prior-year period, which was an especially strong sales period.
Upholstery fabrics sales decreased by 19.3% for the first nine months of fiscal
2023, as compared to the first nine months of fiscal 2022.
The decrease in upholstery fabrics net sales for the third quarter and for the
first nine months of fiscal 2023 reflects reduced demand for our residential
upholstery fabrics products compared to the prior-year periods, driven by high
inventory levels and a slowdown in new retail business for the residential home
furnishings industry. It also reflects slightly lower sales for our Read
business during both periods, as compared to the prior-year periods. For the
first nine months of fiscal 2023, the decrease in net sales was partially offset
by higher sales in our hospitality/contract fabric business, as compared to the
prior year period, as well as pricing and surcharge actions in effect that were
not in effect during the same periods a year ago. These actions increased net
sales for the division by approximately 1.7% during the quarter and by
approximately 2.9% during the first nine months of fiscal 2023.
Looking ahead, we expect the high inventory levels and the slowdown in new
retail business for the residential home furnishings industry may affect demand
for our residential business for some period of time. Despite this challenge, we
believe our business is well positioned for the long term with our
product-driven strategy and innovative product offerings, as well as our
flexible Asian platform and our long-term supplier relationships.
Notably, the ongoing economic and health effects of the COVID-19 pandemic, as
well as the impact of Russia's invasion of Ukraine, including its effect on
petrochemical pricing and consumer spending, remain unknown and depend on
factors beyond our control. At this time, we cannot reasonably estimate the
impact on our upholstery fabrics segment, but we note that if conditions worsen
in either of these situations, including additional COVID-19-related shutdowns
of our China operations, the impact on our operations, and/or on our suppliers,
customers, consumers, and the global economy, could adversely affect our
financial performance.
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Gross Profit, Selling, General & Administrative Expenses, and Operating Income
Three Months Ended
January 29, January 30,
(dollars in thousands) 2023 2022 Change
Gross profit 3,330 5,946 (44.0)%
Gross margin 12.0 % 14.2 % (220)bp
Selling, general, and administrative expenses 3,750 3,500 7.1%
Restructuring expense 711 - 100.0%
(Loss) income from operations (420 ) 2,446 (117.2)%
Operating margin (1.5 )% 5.8 % (730)bp
Nine Months Ended
January 29, January 30,
(dollars in thousands) 2023 2022 Change
Gross profit 11,436 16,230 (29.5)%
Gross margin 12.3 % 14.0 % (170)bp
Selling, general, and administrative expenses 11,053 10,491 5.4%
Restructuring expense 1,326 - 100.0%
Income from operations 383 5,739 (93.3)%
Operating margin 0.4 % 5.0 % (460)bp
The decrease in upholstery fabrics profitability for the third quarter of fiscal
2023, as compared to the prior-year period, primarily reflects lower residential
sales, as well as operating inefficiencies in our cut and sew operation in Haiti
due to reduced demand, and labor challenges and inflationary pressures affecting
our Read business during the quarter. These pressures were partially offset by a
significantly more favorable foreign exchange rate associated with our
operations in China, as well as lower costs resulting from the restructuring of
our cut and sew platform in China completed during the second quarter of fiscal
2023.
Upholstery fabrics profitability for the first nine months of fiscal 2023 was
affected by the same factors that affected the third quarter, as well as $2.3
million inventory markdowns due to our policy for aged inventory.
Based on demand trends, we began a rationalization and consolidation of our cut
and sew upholstery kit platform in Haiti near the end of the third quarter of
fiscal 2023. This restructuring, which will be completed during the fourth
quarter of fiscal 2023, better aligns our capacity and costs with current demand
levels for upholstery kits. We believe this move, which includes terminating a
lease and relocating into an existing facility for our mattress cover business,
will allow us to reduce our operating costs without sacrificing our ability to
support our customers.
Looking ahead, we expect lower sales volumes in our residential business will
continue to pressure our profitability. We will continue our ongoing cost
reduction efforts and will consider further adjustments to right-size and
restructure our operations as necessary to align with current demand levels,
while maintaining our ability to service our customers.
Restructuring Activities
Second Quarter of Fiscal 2023
During the second quarter of fiscal 2023, we closed our cut and sew upholstery
fabrics operation located in Shanghai, China, which included the termination of
an agreement to lease a building. This strategic action, along with the further
use of our Asian supply chain, was our response to adjust our operating costs to
better align with the declining consumer demand for cut and sewn products. As a
result of this strategic action, we recorded restructuring expense and
restructuring related charges totaling $713,000. These charges represent
employee termination benefits of $468,000, loss from the disposal and markdowns
of inventory of $98,000, impairment loss associated with equipment of $80,000,
lease termination costs of $47,000, and other associated costs of $20,000. Of
the total $713,000, $615,000 and $98,000 were recorded to restructuring expense
and cost of sales, respectively, in the Consolidated Statement of Net Loss for
the three-month period ending October 30, 2022, and the nine-month period ending
January 29, 2023.
Third Quarter of Fiscal 2023
During the third quarter of fiscal 2023, we entered into an agreement to
terminate the lease ("the Termination Agreement") of a facility (the "Terminated
Facility") located in Ouanaminthe, Haiti, that was used solely for the
production of cut and sewn kits associated with our upholstery fabrics segment.
As a result, we are relocating production of cut and sewn upholstery kits into
another existing facility that is also located in Ouanaminthe, Haiti, and leased
by an affiliate that produces mattress covers at this
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facility. As a result, we will produce both upholstery cut and sewn kits and
mattress covers in this location. We believe this strategic action will realign
our capacity and costs with current demand levels, while still allowing us to
support our customers and scale for additional capacity if conditions improve.
Based on the terms of the Termination Agreement, once we vacate and return
possession of the Terminated Facility to the lessor (which has now occurred), a
third party lessee will take possession of the Terminated Facility and has
agreed to pay us $2.4 million over a period commencing April 1, 2023, through
December 31, 2029, for the right to use the building. The terms of the
Termination Agreement fully and unconditionally release and discharge us from
all of our obligations under the original lease for the Terminated Facility.
As a result of this strategic action, we recorded restructuring expense of
$711,000 during the third quarter of fiscal 2023, which represents lease
termination costs of $434,000 and an impairment loss regarding leasehold
improvements totaling $277,000.
The following summarizes our restructuring expense and restructuring related
charges that were associated with both our restructuring activities noted above
for the nine-months ending January 29, 2023:
Nine Months Ended
(dollars in thousands) January 29, 2023
Lease termination costs $ 481
Employee termination benefits 468
Impairment loss - leasehold improvements and equipment 357
Loss on disposal and markdowns of inventory 98
Other associated costs 20
Restructuring expense and restructuring related charges (1) $ 1,424
(1) Of the total $1.4 million, $1.3 million and $98,000 were recorded to
restructuring expense and cost of sales, respectively, in the Consolidated
Statement of Net Loss for the nine-month period ending January 29, 2023.
See Note 8 to the consolidated financial statements for further details
regarding our restructuring activities associated with our upholstery fabrics
segment.
Segment Assets
Segment assets consist of accounts receivable, inventory, property, plant, and
equipment, right of use assets and assets held for sale:
(dollars in thousands) January 29, 2023 January 30, 2022 May 1, 2022
Accounts receivable $ 12,927 $ 21,381 $ 12,361
Inventory 18,870 33,589 27,529
Property, plant & equipment 1,794 2,018 2,030
Right of use assets 2,995 8,727 8,124
Assets held for sale 1,950 - -
$ 38,536 $ 65,715 $ 50,044
Refer to Note 12 of the consolidated financial statements for disclosures
regarding determination of our segment assets.
Accounts Receivablec
As of January 29, 2023, accounts receivable significantly decreased by $8.5
million, or 39.5%, compared with January 30, 2022. This trend reflects the
decrease in net sales during the third quarter of fiscal 2023 compared with the
third quarter of fiscal 2022, as described in the Net Sales section above. In
addition, we experienced faster cash collections as we had a favorble mix of
higher sales volume with customers with shorter credit terms during the third
quarter of fiscal 2023 compared with the third quarter of fiscal 2022. As a
result, days' sales outstanding for this segment declined to 38 days for the
third quarter of fiscal 2023, down from 45 days for the third quarter of fiscal
2022.
As of January 29, 2023, and May 1, 2022, accounts receivable were lower than
normal, as we experienced a significant decline in net sales during the third
quarter of fiscal 2023 and the fourth quarter of fiscal 2022. As described in
the Net Sales section above, net sales significantly declined during the third
quarter of fiscal 2023 due primarily to reduced customer demand and higher than
normal inventory levels held by our residential furniture customers. During the
fourth quarter of fiscal 2022, net sales significantly declined due to the
mandated COVID-19 related shutdowns associated with our upholstery fabrics
operations located in China. Days' sales outstanding were 38 days and 40 days
during the third quarter of fiscal 2023 and the fourth quarter of fiscal 2022,
respectively.
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Inventory
As of January 29, 2023, inventory decreased by $14.7 million, or 43.8%, compared
with January 30, 2022. This trend reflects (i) a decline in inventory purchases
reflecting the decrease in net sales during the third quarter of fiscal 2023
compared with the third quarter of fiscal 2022, as described in the Net Sales
section above; (ii) a $2.4 million non-cash charge recorded during the first
nine months of fiscal 2023, which includes $2.3 million of markdowns of
inventory estimated based on our policy for aged inventory and $98,000 that was
associated with the loss on disposal and markdowns of inventory related to the
exit from our cut and sew upholstery fabrics operation located in Shanghai,
China; and (iii) promotional programs to reduce aged raw materials and finished
goods inventory; partially offset by (iv) higher raw material, labor, and
overhead costs stemming from inflationary pressures.
As of January 29, 2023, inventory decreased by $8.7 million, or 31.5%, compared
with May 1, 2022. This trend reflects (i) the reduction in inventory, despite
the modest increase in net sales during the third quarter of fiscal 2023
compared with net sales during the fourth quarter of fiscal 2022, due to
improved alignment of inventory purchases with current customer demand trends;
(ii) a $2.4 million non-cash charge recorded during the first nine months fiscal
2023, which includes $2.3 million of markdowns of inventory estimated based on
our policy for aged inventory and $98,000 that was associated with the loss on
disposal and markdowns of inventory related to the exit from our cut and sew
upholstery fabrics operation located in Shanghai, China, and (iii) promotional
programs to reduce aged raw materials and finished goods inventory; partially
offset by (iv) higher raw material, labor, and overhead costs stemming from
inflationary pressures.
Inventory turns were 3.8 for the third quarter of fiscal 2023, compared with 3.8
for the third quarter of fiscal 2022, and 3.0 for the fourth quarter of fiscal
2022.
Property, Plant, & Equipment
The $1.8 million as of January 29, 2023, represents property, plant, and
equipment of $1.0 million, $630,000, and $121,000 located in the U.S., Haiti,
and China, respectively. The $2.0 million as of January 30, 2022, represents
property, plant, and equipment of $1.1 million, $585,000, and $344,000 located
in the U.S., Haiti, and China, respectively. The $2.0 million as of May 1, 2022,
represents property, plant, and equipment of $1.0 million, $756,000, and
$255,000 located in the U.S., Haiti, and China, respectively.
As of January 29, 2023, property, plant, and equipment decreased compared with
January 30, 2022, and May 1, 2022, due to a reduction in capital spending as a
result of current and expected macroeconomic conditions.
Right of Use Assets
The $3.0 million as of January 29, 2023, represents right of use assets of $1.7
million and $1.3 million located in China and the U.S., respectively. The $8.7
million as of January 30, 2022, represents right of use assets of $4.1 million,
$2.7 million, and $1.9 million located in China, Haiti, and the U.S.,
respectively. The $8.1 million as of May 1, 2022, represents right of use assets
of $3.7 million, $2.6 million, and $1.8 million located in China, Haiti, and the
U.S., respectively.
As of January 29, 2023, our right of use assets decreased by $5.7 million, or
65.7%, compared with January 30, 2022, and decreased by $5.1 million, or 63.1%,
compared with May 1, 2022. These decreases mostly resulted from (i) a six-month
forgiveness of rent payments associated with COVID relief permitted by the
Chinese government for all building lease agreements located in Shanghai, China,
(ii) the termination of a building lease agreement in connection with the exit
from our cut and sew upholstery fabrics operation located in Shanghai, China,
and (iii) the termination of a building lease agreement in connection with the
rationalization of our cut and sew upholstery fabrics operation located in
Ouananminthe, Haiti.
Assets Held for Sale
As of January 29, 2023, we classified a right of use asset related to item (iii)
in the above paragraph as held for sale. See Note 8 to the consolidated
financial statements for further details.
Other Income Statement Categories
Three Months Ended
(dollars in thousands) January 29, 2023 January 30, 2022 % Change
SG&A expenses $ 9,165 $ 8,007 14.5 %
Interest income 196 214 (8.4 )%
Other expense 1,095 322 240.1 %
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Nine Months Ended
(dollars in thousands) January 29, 2023 January 30, 2022 % Change
SG&A expenses $ 27,133 $ 26,275 3.3 %
Interest income 292 347 (15.9 )%
Other expense 348 963 (63.9 )%
Selling, General, and Administrative Expenses
The increase in selling, general, and administrative expenses during the third
quarter and first nine months of fiscal 2023, compared with the third quarter
and the first nine months of fiscal 2022, is due mostly to change in estimate
adjustments that were recorded during the third quarter of fiscal 2022, which
adjustments were not required during fiscal 2023. The change in estimate
adjustments recorded during the third quarter of fiscal 2022 lowered incentive
compensation expense, reflecting unfavorable financial results in relation to
pre-established targets.
Interest Income
The decrease in interest income during the third quarter and first nine months
of fiscal 2023, compared with the third quarter and first nine months of fiscal
2022, is mostly due to the liquidation of all of our remaining short-term
investments classified as available-for-sale and corporate bond investments
classified as held-to-maturity during the fourth quarter of fiscal 2022,
partially offset by a significant increase in market interest rates during
fiscal 2023.
Other Expense
Management is required to assess certain economic factors to determine the
currency of the primary economic environment in which our foreign subsidiaries
operate. Based on our assessments, the U.S. dollar was determined to be the
functional currency of our operations located in China and Canada.
The increase in other expense during the third quarter of fiscal 2023 compared
with the third quarter of fiscal 2022 is due mostly to significantly less
favorable exchange rates applied against our balance sheet accounts denominated
in Chinese Renminbi to determine the corresponding U.S. dollar financial
reporting amounts. During the third quarter of fiscal 2023, we reported a
foreign exchange loss associated with our operations located in China totaling
$757,000, compared with $108,000 during the third quarter of fiscal 2022.
The decrease in other expense for the first nine months of fiscal 2023 compared
with the first nine months of fiscal 2022 is due mostly to significantly more
favorable exchange rates applied against our balance sheet accounts denominated
in Chinese Renminbi to determine the corresponding U.S. dollar financial
reporting amounts. During the first nine months of fiscal 2023, we reported a
foreign exchange gain associated with our operations located in China totaling
$425,000, compared with a foreign exchange loss of $268,000 during the first
nine months of fiscal 2022.
The $425,000 foreign exchange rate gain reported during the first nine months of
fiscal 2023, which is mostly non-cash, was mostly offset by $315,000 of income
tax expense that increased our income tax payments. This $315,000 of income tax
expense was associated with taxable foreign exchange rate gains relating to more
favorable foreign exchange rates applied against balance sheet accounts
denominated in U.S. dollars to determine the corresponding Chinese Renminbi
local currency amounts. The foreign exchange rate gains associated with our U.S.
dollar denominated balance sheet accounts related to our operations located in
China is taxable income, as we incur income tax expense and pay income taxes in
China's local currency.
Income Taxes
Effective Income Tax Rate & Income Tax Expense
We recorded income tax expense of $2.3 million, or (9.5%) of loss before income
taxes, for the nine-month period ending January 29, 2023, compared with income
tax expense of $2.6 million, or 48.4% of income before income taxes, for the
nine-month period ending January 30, 2022.
Our effective income tax rates for the nine-month periods ended January 29,
2023, and January 30, 2022, were based upon the estimated effective income tax
rate applicable for the full year after giving effect to any significant items
related specifically to interim periods. When calculating the annual estimated
effective income tax rates for the nine-month periods ended January 29, 2023,
and January 30, 2022, we were subject to loss limitation rules. These loss
limitation rules require any taxable loss associated with our U.S. or foreign
operations to be excluded from the annual estimated effective income tax rate
calculation if it was determined that no income tax benefit could be recognized
during the current fiscal year. The effective income tax rate can be affected
over the fiscal year by the mix and timing of actual earnings from our U.S.
operations and foreign subsidiaries located in
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China, Canada, and Haiti versus annual projections, as well as changes in
foreign currency exchange rates in relation to the U.S. dollar.
The following schedule summarizes the principal differences between income tax
expense at the U.S. federal income tax rate and the effective income tax rate
reflected in the consolidated financial statements for the nine-month periods
ending January 29, 2023, and January 30, 2022:
January 29, January 30,
2023 2022
U.S. federal income tax rate 21.0 % 21.0 %
U.S. valuation allowance (29.3 ) (26.9 )
Withholding taxes associated with foreign
jurisdictions (2.0 ) 9.8
Capital expenditure deduction - Quebec, Canada (1.6 ) -
Foreign income tax rate differential 1.4 7.9
Tax effects of local currency foreign exchange gains
(losses)
1.3 (1.0 )
Global Intangible Low Taxed Income Tax ("GILTI") - 37.4
Other (0.3 ) 0.2
(9.5)% 48.4 %
Our consolidated effective income tax rate during the first nine months of
fiscal 2023 was much more negatively affected by the mix of earnings between our
U.S. operations and our foreign subsidiaries, as compared to the first nine
months of fiscal 2022. During the first nine months of fiscal 2023, we incurred
a significantly higher pre-tax loss from our U.S. operations totaling $(28.8)
million, compared with $(2.3) million during the first nine months of fiscal
2022. As a result, a significantly higher income tax benefit was not recognized
due to a full valuation allowance being applied against our U.S. net deferred
income tax assets during the first nine months of fiscal 2023, as compared with
the first nine months of fiscal 2022. In addition, almost all of our taxable
income in the first nine months of fiscal 2023 and fiscal 2022 was earned by our
foreign operations located in China and Canada, which have higher income tax
rates than the U.S.
During the first nine months of fiscal 2023, we incurred a significantly higher
consolidated pre-tax loss totaling $(24.5) million, compared with a much lower
pre-tax income totaling $5.4 million, during the first nine months of fiscal
2022. As a result, the principal differences between income tax expense at the
U.S. federal income tax rate and the effective income tax rate reflected in the
consolidated financial statements were more pronounced during the first nine
months of fiscal 2022, compared with the first nine months of fiscal 2023.
U.S. Valuation Allowance
We evaluate the realizability of our U.S. net deferred income tax assets to
determine if a valuation allowance is required. We assess whether a valuation
allowance should be established based on the consideration of all available
evidence using a "more-likely-than-not" standard, with significant weight being
given to evidence that can be objectively verified. Since the company operates
in multiple jurisdictions, we assess the need for a valuation allowance on a
jurisdiction-by-jurisdiction basis, considering the effects of local tax law.
As of January 29, 2023, we evaluated the realizability of our U.S. net deferred
income tax assets to determine if a full valuation allowance was required. Based
on our assessment, we determined that we still have a recent history of
significant cumulative U.S. taxable losses, in that we experienced U.S. taxable
losses during each of the last three fiscal years from 2020 through 2022, and we
are currently expecting significant U.S. pre-tax losses to continue during
fiscal 2023. As a result of the significant weight of this negative evidence, we
believe it is more likely than not that our U.S. deferred income tax assets will
not be fully realizable, and therefore we provided for a full valuation
allowance against our U.S. net deferred income tax assets.
Based on our assessments as of January 29, 2023, January 30, 2022, and May 1,
2022, valuation allowances against our net deferred income tax assets pertain to
the following:
January 29, January 30,
(dollars in thousands) 2023 2022 May 1, 2022
U.S. federal and state net deferred income tax
assets $ 15,741 7,802 9,527
U.S. capital loss carryforward 2,330 2,330 2,330
$ 18,071 10,132 11,857
Undistributed Earnings
Refer to Note 13 of the consolidated financial statements for disclosures
regarding our assessments of our recorded deferred income tax liability balances
associated with undistributed earnings from our foreign subsidiaries as of
January 29, 2023, January 30, 2022, and May 1, 2022, respectively.
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Uncertain Income Tax Positions
Refer to Note 13 of the consolidated financial statements for disclosures
regarding our assessments of our uncertain income tax positions as of January
29, 2023, January 30, 2022, and May 1, 2022, respectively.
Income Taxes Paid
The following table sets forth taxes paid by jurisdiction:
Nine Months Nine Months
Ended Ended
January 29, January 30,
(dollars in thousands) 2023 2022
United States Transition Tax Payment $ 265 $ 266
China Income Taxes, Net of Refunds 1,680 2,036
China - Withholding Taxes Associated With
Earnings and Profits Distributed to the U.S. - 487
Canada - Income Taxes, Net of Refunds (9 ) 256
$ 1,936 $ 3,045
Future Liquidity
We are currently projecting annual cash income tax payments of approximately
$3.2 million for fiscal 2023, compared with $3.1 million for fiscal 2022. These
estimated payments are management's current projections only and can be affected
over the year by actual earnings from our foreign subsidiaries located in China
and Canada versus annual projections, changes in the foreign exchange rates
associated with our China operations in relation to the U.S. dollar, and the
timing of when significant capital projects will be placed into service, which
determines the deductibility of accelerated depreciation.
Additionally, we currently expect to pay minimal income taxes in the U.S. on a
cash basis during fiscal 2023 due to the immediate expensing of U.S. capital
expenditures and our existing U.S. federal net operating loss carryforwards that
totaled $23.7 million as of May 1, 2022, which are projected to increase as a
result of the significant U.S. loss carryforward we expect to generate during
fiscal 2023.
As of January 29, 2023, we will be required to pay annual U.S. federal
transition tax payments, in accordance with the 2017 Tax Cuts and Jobs Act
("TCJA"), as follows: FY 2024 - $499,000; FY 2025 - $665,000; and FY 2026 -
$831,000.
Liquidity and Capital Resources
Liquidity
Overall
Currently, our sources of liquidity include cash and cash equivalents
(collectively, "cash"), cash flow from operations, and amounts available under
our revolving credit lines. As of January 29, 2023, we believe our cash of $16.7
million, cash flow from operations, and the current availability under our
revolving credit lines totaling $28.9 million (Refer to Note 9 of the
consolidated financial statements for further details) will be sufficient to
fund our foreseeable business needs, commitments, and contractual obligations.
As of January 29, 2023, our cash totaled $16.7 million, an increase of $2.2
million, compared with $14.6 million as of May 1, 2022. This increase was
primarily due to (i) net cash provided by operating activities totaling $4.6
million, partially offset by (ii) capital expenditures of $1.6 million, and
(iii) contributions totaling $870,000 to our rabbi trust that funds our deferred
compensation plan.
Our net cash provided by operating activities was $4.6 million during the first
nine months of fiscal 2023, an increase of $17.0 million compared with net cash
used in operating activities of $12.4 million during the first nine months of
fiscal 2022. This trend mostly reflects (i) a reduction of inventory related to
the significant decline in net sales, improved alignment of inventory purchases
with current customer demand trends, and promotional programs to reduce aged raw
materials and finished goods inventory; (ii) annual incentive payments made
during the first quarter of fiscal 2022 that did not recur during the first nine
months of fiscal 2023, partially offset by (iii) a decrease in net cash earnings
during the first nine months of fiscal 2023 as compared with the first nine
months of fiscal 2022.
As of January 29, 2023, there were no outstanding borrowings under our lines of
credit.
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The income taxes we pay also affect our liquidity. See the above section titled
"Income Taxes Paid" of this Item 2 - MANAGEMENT'S DISCUSSION AND ANALYSIS OF
FINANCIAL CONDITION for further detail.
Our cash balance may be adversely affected by factors beyond our control, such
as (i) customer demand trends, (ii) supply chain disruptions, (iii) rising
interest rates and inflation, (iv) world events (including the Russia-Ukraine
war), and (v) the continuing uncertainty associated with COVID-19. These factors
could cause delays in receipt of payment on accounts receivable and could
increase cash disbursements due to rising prices.
By Geographic Area
A summary of our cash and investments by geographic area follows:
(dollars in thousands) Janaury 29, 2023 January 30, 2022 May 1, 2022
United States $ 9,658 $ 12,351 $ 4,430
China 6,114 8,838 9,502
Canada 700 454 267
Haiti 244 557 341
Cayman Islands 9 10 10
$ 16,725 $ 22,210 $ 14,550
The total balance as of January 30, 2022, includes short-term investments
classified as available-for-sale and short-term and long-term investments
classified as held-to-maturity that were liquidated in their entirety during the
fourth quarter of fiscal 2022, and therefore, the total balances as of January
29, 2023, and May 1, 2022, solely represent cash.
Common Stock Repurchase Program
In March 2020, our board of directors approved an authorization for us to
acquire up to $5.0 million of our common stock. Under the common stock
repurchase program, shares may be purchased from time to time in open market
transactions, block trades, through plans established under the Securities
Exchange Act Rule 10b5-1, or otherwise. The number of shares purchased and the
timing of such purchases are based on our working capital requirements, market
and general business conditions, and other factors, including alternative
investment opportunities.
During the first nine months of fiscal 2023, we did not purchase any shares of
our common stock. As a result, as of January 29, 2023, $3.2 million is available
for additional repurchases of our common stock. Despite the current share
repurchase authorization, the company does not expect to repurchase any shares
through at least the fourth quarter of fiscal 2023.
During the first nine months of fiscal 2022, we repurchased 121,688 shares of
our common stock at a cost of $1.8 million.
Dividend Program
On June 29, 2022, our board of directors announced the decision to suspend the
company's quarterly cash dividend. Considering the current and expected
macroeconomic conditions, we believe that preserving capital and managing our
liquidity is in the company's best interest to support future growth and the
long-term interests of our shareholders. Accordingly, we did not make any
dividend payments during first nine months of fiscal 2023.
During the nine-month period ending January 30, 2022, dividend payments totaled
$4.1 million, which represented quarterly dividend payments ranging from $0.11
per share to $0.115 per share.
Our board of directors has sole authority to determine if and when we will
declare future dividends, and on what terms. We will continue to reassess our
dividend policy each quarter. Future dividend payments will depend on our
earnings, capital requirements, financial condition, excess availability under
our lines of credit, market and economic conditions, and other factors we
consider relevant.
Working Capital
Operating Working Capital
Operating working capital (accounts receivable and inventories, less accounts
payable-trade, accounts payable-capital expenditures, and deferred revenue) was
$44.9 million as of January 29, 2023, compared with $64.9 million as of January
30, 2022, and $67.7 million as of May 1, 2022. Operating working capital
turnover was 4.1 during the third quarter of fiscal 2023, compared with 6.0
during the third quarter of fiscal 2022 and 5.2 during the fourth quarter of
fiscal 2022.
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Accounts Receivable
Accounts receivable was $21.2 million as of January 29, 2023, a significant
decrease of $17.8 million, or 45.5%, compared with $39.0 million as of January
30, 2022. This decrease reflects the significant decrease in net sales during
the third quarter of fiscal 2023, as compared with the third quarter of fiscal
2022. Net sales were $52.5 million during the third quarter of fiscal 2023, a
decrease of $27.8 million, or 34.6%, compared with net sales of $80.3 million
during the third quarter of fiscal 2022. In addition, we experienced faster cash
collections from certain significant customers that we had on shorter credit
terms due to their financial condition and a more favorable mix of higher sales
volume with customers who had shorter credit terms during the third quarter of
fiscal 2023, as compared with the third quarter of fiscal 2022. As a result, we
experienced a decline in days' sales outstanding to 34 days for the third
quarter of fiscal 2023, down from 44 days during the third quarter of fiscal
2022.
Accounts receivable was $21.2 million as of January 29, 2023, a decrease of
$985,000, or 4.4%, compared with $22.2 million as of May 1, 2022. These accounts
receivable balances were lower than normal, as we experienced a significant
decline in net sales during the third quarter of fiscal 2023 and the fourth
quarter of fiscal 2022. During the third quarter of fiscal 2023, net sales
significantly declined due primarily to reduced consumer demand and higher than
normal inventory levels held by our customers related to both our mattress and
upholstery fabrics segments. During the fourth quarter of fiscal 2022, net sales
significantly declined due to the mandated COVID-19 related shutdowns associated
with our upholstery fabrics operations located in China. Days' sales outstanding
were 34 days and 35 days during the third quarter of fiscal 2023 and the fourth
quarter of fiscal 2022, respectively.
Inventory
Inventory was $47.7 million as of January 29, 2023, a significant decrease of
$25.5 million, or 34.9%, compared with $73.1 million as of January 30, 2022, and
a significant decrease of $18.9 million, or 28.4% , compared with $66.6 million
as of May 1, 2022. This trend reflects (i) a decline in inventory purchases
reflecting the 34.6% decrease in net sales during the third quarter of fiscal
2023 compared with the third quarter of fiscal 2022, and a 7.8% decrease in net
sales during the third quarter of fiscal 2023 compared with the fourth quarter
of fiscal 2022; (ii) a $6.2 million non-cash charge recorded in the first nine
months of fiscal 2023, which includes $2.9 million related to a write down of
inventory to its net realizable value and $3.3 million related to markdowns of
inventory estimated based on our policy for aged inventory; (iii) $98,000 for
the loss on disposal and markdowns of inventory related to the exit from our cut
and sew upholstery fabrics operation located in Shanghai, China; and (iv)
promotional programs to reduce aged raw materials and finished goods inventory;
partially offset by (v) higher raw material, labor, and overhead costs stemming
from inflationary pressures.
Inventory turns were 4.0 for the third quarter of fiscal 2023, as compared with
3.4 for the third quarter of fiscal 2022 and 3.1 for the fourth quarter of
fiscal 2022.
Accounts Payable - Trade
Accounts payable - trade was $22.5 million as of January 29, 2023, a significant
decrease of $24.2 million, or 51.7%, compared with $46.7 million as of January
30, 2022. This significant decrease primarily reflects the significant decline
in net sales during the third quarter of fiscal 2023, as compared with the third
quarter of fiscal 2022. Net sales were $52.5 million during the third quarter of
fiscal 2023, a decrease of $27.8 million, or 34.6%, compared with net sales of
$80.3 million during the third quarter of fiscal 2022.
Accounts payable - trade was $22.5 million as of January 29, 2023, an increase
of $2.4 million, or 12.1%, compared with $20.1 million as of May 1, 2022. These
accounts payable balances were lower than normal, as we experienced a
significant decline in net sales during the third quarter of fiscal 2023 and the
fourth quarter of fiscal 2022. During the third quarter of fiscal 2023, net
sales significantly declined due primarily to reduced consumer demand and higher
than normal inventory levels held by our customers related to both our mattress
and upholstery fabrics segments. During the fourth quarter of fiscal 2022, net
sales significantly declined due to the mandated COVID-19 related shutdowns
associated with our upholstery fabrics operations located in China.
Financing Arrangements
Currently, we have revolving credit agreements with banks for our U.S parent
company and our operations located in China. The purposes of our revolving lines
of credit are to support potential short-term cash needs in different
jurisdictions, mitigate our risk associated with foreign currency exchange rate
fluctuations, and ultimately repatriate earnings and profits from our foreign
subsidiaries to our U.S. parent company to take advantage of the TCJA, which
allows a U.S. corporation a 100% dividend received income tax deduction on
earnings and profits repatriated to the U.S. from 10% owned foreign
corporations.
As of January 29, 2023, we did not have any outstanding borrowings associated
with our revolving credit agreements.
Our loan agreements require, among other things, that we maintain compliance
with certain financial covenants. As of January 29, 2023, we were in compliance
with these financial covenants.
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Refer to Note 9 of the consolidated financial statements for further disclosure
regarding our revolving credit agreements.
Capital Expenditures and Depreciation
Overall
Capital expenditures on a cash basis were $1.6 million during the first nine
months of fiscal 2023, compared with $5.3 million for the same period a year
ago. Capital expenditures on a cash basis during the first nine months of fiscal
2023 reflected a reduction in our capital spending as a result of current and
expected macroeconomic conditions. Capital expenditures on a cash basis during
the first nine months of fiscal 2022 mostly related to our mattress fabrics
segment, our innovation campus located in downtown High Point, NC, and IT
equipment.
Depreciation expense was $5.2 million during the first nine months of fisca1
2023 and fiscal 2022. Depreciation expense mostly related to our mattress
fabrics segment for both periods.
Accounts Payable - Capital Expenditures
As of January 29, 2023, we had total amounts due regarding capital expenditures
totaling $25,000 that pertained to outstanding vendor invoices, none of which
were financed. The total amount outstanding of $25,000 is required to be paid
based on normal credit terms.
Purchase Commitments - Capital Expenditures
As of January 29, 2023, we had open purchase commitments to acquire equipment
for our mattress fabrics segment totaling $738,000.
Critical Accounting Policies and Recent Accounting Developments
As of January 29, 2023, there were no changes in our significant accounting
policies or the application of those policies from those reported in our annual
report on Form 10-K for the year ended May 1, 2022.
Refer to Note 2 of the consolidated financial statements for recently adopted
and issued accounting pronouncements, if any, since the filing of our Form 10-K
for the year ended May 1, 2022.
Contractual Obligations
There were no significant or new contractual obligations since those reported in
our annual report on Form 10-K for the year ended May 1, 2022, except for those
disclosed in Note 9 of the consolidated financial statements.
Inflation
Any significant increase in our raw material costs, utility/energy costs, and
general economic inflation could have a material adverse impact on the company,
because competitive conditions have limited our ability to pass significant
operating cost increases on to customers. During fiscal 2022 and continuing
through the first nine months of fiscal 2023, higher freight costs, labor costs,
and raw material prices have increased the prices we pay for shipping, labor,
and raw materials. Inflationary pressures also began to affect consumer spending
during the second half of fiscal 2022, and these pressures have continued
through the first nine months of fiscal 2023. We are unable to predict how long
these trends will last, or to what extent inflationary pressures may affect the
economic and purchasing cycle for home furnishing products (and therefore affect
demand for our products) over the short and long term.
I-46
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