BLAGODATNOYE MILL-5
PROJECT UPDATE
DECEMBER 2020
CURRENT ASSET OVERVIEW
Krasnoyarsk | BLAGODATNOYE |
region |
25 km
BLAGODATNOYEOLIMPIADA
1 - Production for the last twelve months
JORC | JORC | |||
RESOURCES | RESERVES | |||
g/t | ||||
17.5moz at 1.4 | 8.8moz at 1.3g/t |
LTM1 VOLUMES | LTM1 RECOVERY | ||
OF ORE PROCESSED | RATE | ||
9.1 mt | 88.4% |
Eruda | LTM1 | LTM1 | ||
PRODUCTION | TCC | |||
464koz | 354 | $/oz |
2
BLAGODATNOYE HISTORICAL EXPANSION PLANS OVERVIEW
HISTORICAL MILL-5 | INITIAL PROJECT TIMELINE | Combined throughput (Mill-4 and Mill-5) to reach | ||||||||||
8.0-9.0 mtpa via capex-intensive construction project | ||||||||||||
CONSTRUCTION | 2Q 2014 - 4Q 2016 | 8.0- | 8.0- | 8.0- | ||||||||
PROJECT | ESTIMATED CAPEX | MILL-5 EXPECTED LAUNCH | 9.0 | 9.0 | 9.0 | |||||||
REJECTED | ||||||||||||
ca. $250 mln | 6.5 | 6.5 | 6.8 | 6.7 | 6.5 | 6.9 | 7.0 | 7.0 | 7.0 | |||
THROUGHPUT EXPANSION | NOMINAL | 5.4 | ||||||||||
Prior to 2014, Polyus had already | to 8.0 - 9.0 mtpa | CAPACITY | ||||||||||
AT 6.0 MTPA | ||||||||||||
considered capex-intensive con- | ||||||||||||
struction of an additional process- | INCREMENTAL VOLUMES | |||||||||||
ing line to expand throughput | ||||||||||||
ca. 50-100 koz | ||||||||||||
capacity to 8.0 - 9.0 mtpa | 0.5 | |||||||||||
2009 | 2010 | 2011 | 2012 | 2013 | 2014F | 2015F | 2016F | 2017F | 2018F | 2019F |
MILL-4 | PROJECT TIMELINE |
EXPANSION | 1Q 2015 - 4Q 2019 |
Mill-4low-cost expansion to 9.0 mtpa via debottlenecking
COMPLETED | CAPEX | LAUNCH OF THE PROJECT | 8.7 | 9.0 | ||||||||
ca. $45 mln | 7.5 | 7.8 | 8.2 | |||||||||
6.8 | 7.0 | |||||||||||
6.5 | 6.5 | |||||||||||
THROUGHPUT EXPANSION | NOMINAL | 5.4 | ||||||||||
However, Polyus' technical team | to 9.0 mtpa | CAPACITY | ||||||||||
AT 6.0 MTPA | ||||||||||||
identified a capex-lighttwo-stage | ||||||||||||
expansion project, which allowed | INCREMENTAL VOLUMES | |||||||||||
to increase throughput capacity | ||||||||||||
ca. 100-110koz | ||||||||||||
of Mill-4 to 9.0 mt | 0.5 | |||||||||||
2009 | 2010 | 2011 | 2012 | 2013 | 2014 | 2015 | 2016 | 2017 | 2018 | 2019 |
3
MILL-4 EXPANSION: STAGES 1 & 2
Upgrading and debottlenecking the existing flowsheet
CRUSHING
GRINDING
GRAVITATION
FLOTATION
CIL
1 - Excluding mining fleet procurement
STAGE 1 2014-2017
Installation of pebble crusher
Replacement of pumps with more efficient units
Replacement of trommel screens, lifters and grates of the SAG mill
Replacement of screens with more efficient units
Installation of two additional gravity concentrators and screens
Modification of the KCh-100 agitation tanks into flotation cells Construction of an additional thickener for flotation concentrate Introduction of flotation concentrate regrinding
Replacement of inter-circuit screens with more efficient units Upgrade of CIL tailings thickener
Installation of intensive oxidation column and additional strip columns
THROUGHPUT | TOTAL | INCREMENTAL | |||
EXPANSION | CAPEX1 | VOLUMES | |||
6.8 to 8.1 mtpa | ca. $ 15 mln | ca. 60-70 koz |
STAGE 2 2018-2019
Installation of an ore conveyor to feed the HP-4 core crusher Modernization of the ore dressing facility
Ore feed optimization via Mine-to-Mill
Equipment modernization
Replacement of pumps at hydrocyclones
Introduction of flash flotation technology (SkimAir)
Introduction of high efficiency flotation equipment (Jameson flotation cells) Replacement of the flotation concentrate regrinding mill
Modernization of the filtration section
Further upgrade of the thickening complex
THROUGHPUT | TOTAL | INCREMENTAL | ||
EXPANSION | CAPEX1 | VOLUMES | ||
8.1 to 9.0 mtpa | ca. $ 30 mln | ca. 40 koz |
4
BLAGODATNOYE COMPLEX: KEY MILESTONES
MILL-4
2009 | 2011 | 2014-2019 | ||
MILL-5
2020 | 2021-2024 | 2025 | ||
Commissioning | Exceeding the design |
and Ramp-Up | processing capacity |
0.5 mtpa processed | Since 2011, Mill-4 at Blagodat- |
during the first year | noye has been operating above |
of operations | its design capacity |
6.0mtpa
Two-stage expansion project
Polyus expanded the throughput capacity via upgrading existing processing circuits and debottlenecking
9.0mtpa
Mill-5 Feasibility Study | Construction | Launch of |
/ FID | Mill-5 and | |
The Feasibility Study for Mill-5 | Ramp-Up | |
suggests construction of a 8.0 | ||
mtpa mill, bringing the total pro- | ||
cessing capacity of the Blagodat- | ||
noye complex to 17.0 mtpa |
TOTAL PROCESSING CAPACITY
17.0mtpa
5
KEY HIGHLIGHTS OF THE MILL-5 FEASIBILITY STUDY
25 | ||
ADDITIONAL | INCREMENTAL | EXPECTED |
CAPACITIES | OUNCES | LAUNCH |
Project's first 5-year average | ||
8.0mtpa | ca. 390koz | 2025 |
KEY OUTCOMES OF THE FEASIBILITY STUDY
MILL-5
Construction of Mill-5 with throughput capacity of 8.0 mtpa
Application of gravity and flotation flowsheet, similar to existing flowsheet at Mill-4
Processing of mix of in-situ and the low-grade stockpiled material
Introduction of In-pit Crushing and Conveying (IPCC) system to deliver ore to Mill-4 and Mill-5
Pit expansion down to -70mrl to provide Mill-5 with a sufficient amount of ore feed
MILL-4
PROCESSING
CAPACITY
9mtpa
MILL-5
PROCESSING
OPEN PIT SURFACE CAPACITY
8 mtpa
+CA. 240 MRL
CURRENT MINING ACTIVITIES
−20 MRL | TOTAL |
PROCESSING | |
DESIGN PIT SHELL FOR MILL-4 ONLY | |
CAPACITY | |
−70 MRL | 17mtpa |
DESIGN PIT SHELL FOR MILL-4 & MILL-5 |
6
GENERAL LAYOUT
The layout allows to optimize earthworks across the mill site
BLAGODATNOYE MILL EXPANSION TO 17 MTPA
Blagodatnoye (current layout) New Mill-5 facilities
Maximum synergy with the existing Mill-4 facilities and utilities
(maintenance shop, tailings storage facility, auxiliary facilities of the mill, power plant and pit infrastructure)
HYDROMET 4
CRUSHED ORE STOCKPILE
IPCC CONVEYOR
SECONDARY CRUSHING BUILDING
ORE MILLING CIRCUIT 4
ORE STOCK YARD
MILLING CIRCUIT 5
FLOTATION REAGENTS PREPARATION
HYDROMET 5
THICKENING CIRCUIT
ADMIN BUILDING
OXYGEN COMPRESSOR STATION
THICKENING CIRCUIT
7
IN-PIT CRUSHING AND CONVEYING (IPCC) AT BLAGODATNOYE
Following the completion of trade-off studies, the FS assumes using the in-pit crushing and conveying option instead of conventional truck delivery
Mill-4 and Mill-5 | |
Pit | 3 |
2 | |
1 |
Coarseness | Coarseness |
of the feed | of crushed material |
1,000 mm 250 mm
1 | CRUSHING FACILITY |
Utilizationfactor:0.8
Ore hopper
Gyratory crusher
Reclaim conveyor
3 CRUSHED ORE STOCKPILE
6 pc
Optimal layout and number
of feeders
2 MAIN CONVEYOR
Motor:
3 × 1,100 (3,300) kW
Tension station |
20mtpa
Main crusher and main conveyor throughput
8
PROCESSING FLOWSHEET DESIGN
Similarly to the existing Mill-4 flowsheet, gravity and flotation was selected as the optimal processing option
CONVENTIONAL GRAVITY - FLOTATION SCHEME
OPEN PIT | CONVEYOR | BALL MILL | 8.0mt |
nominal throughput | |||
capacity |
SECONDARY CRUSHER |
FLOTATION | CYANIDATION | 87.9% |
SAG MILL | ||
recovery rate | ||
Project's first 5-year average |
ADDITIONAL IMPROVEMENTS | GRAVITY | FLASHFLOTATION | CARBON-IN-LEACH | 1.4g/t | |
TO THE PROCESS FLOWSHEET | |||||
Roll-out of IPCC (main conveyor) | average grade | ||||
in ore processed1 | |||||
High-performance concentrators at the mills | ELECTROWINNING | ||||
discharge (previously at cyclones underflow) | 390koz | ||||
Screens at the SAG mill discharge | ca. | ||||
Larger equipment (scavenger flotation, CIL) | |||||
Additional ore feed line to the ore milling circuit | SMELTING | gold production | |||
via the secondary crushing building | |||||
Project's first 5-year average | |||||
1 - Life of Mine | 9 | ||||
KEY PROJECT ECONOMIC METRICS
CAPEX | TCC |
$ mln | $/oz |
INCLUDING PROCUREMENT | 50% |
OF MINING FLEET |
12% | 62% |
IPCC | Mill-5 |
construction |
13% | |
Additional | 600mln |
mining | 27% |
equipment | $ |
13% | |
Infrastructure | 22% |
1%
Processing costs
Project's first
5-year average
Mining
and haulage $ 320/oz costs
MET
Other
KEY MACROECONOMIC ASSUMPTIONS
GOLD PRICE
$ 1,200/oz
FX
65 rub/usd
FINAL
INVESTMENT
DECISION
The Board of Directors has approved Mill-5 construction applying the IRR hurdle of not less than 20%
REGIONAL
INVESTMENT
PROJECT
Polyus will apply for a tax relief under the Regional Investment Project program
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PROJECT TIMELINE
2020 | 2021 | 2022 | 2023 | 2024 | 2025 | ||||||||||||||||||
Q1 | Q2 | Q3 | Q4 | Q1 | Q2 | Q3 | Q4 | Q1 | Q2 | Q3 | Q4 | Q1 | Q2 | Q3 | Q4 | Q1 | Q2 | Q3 | Q4 | Q1 | Q2 | Q3 | Q4 |
FID
DOCUMENTATION
Project design documentation
EQUIPMENT
Supply of long-lead equipment
CONSTRUCTION & INSTALLATION
Site preparation, construction of foundations
Selection of Mill-5 construction contractor
Construction and installation
RAMP-UP
Pre-commissioning and ramp-up
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OAO Polyus published this content on 23 December 2020 and is solely responsible for the information contained therein. Distributed by Public, unedited and unaltered, on 23 December 2020 10:00:00 UTC