The following discussion of our financial condition and results of operations
should be read in conjunction with the "Selected Financial Data" and our
consolidated financial statements and the related notes thereto included in this
Annual Report on Form 10-K. In addition to historical information, some of the
information contained in the following discussion and analysis or set forth
elsewhere in this report, including information with respect to our plans and
strategy for our business, includes forward-looking information that involves
risks, uncertainties and assumptions. You should read the Risk Factors set forth
in Item 1A of this Annual Report on Form 10-K for a discussion of important
factors that could cause actual results to differ materially from the results
described in or implied by the forward-looking statements contained in the
following discussion and analysis. Our actual results and the timing of events
could differ materially from those anticipated by these forward looking
statements.

Investors and others should note that we routinely use the Investors section of
our website to announce material information to investors and the marketplace.
While not all of the information that we post on the Investors section of our
website is of a material nature, some information could be deemed to be
material. Accordingly, we encourage investors, the media, and others interested
in us to review the information that we share on the Investors section of our
website, https://www.aerogel.com/.

Overview



We design, develop and manufacture innovative, high-performance aerogel
insulation used primarily in the energy infrastructure and sustainable building
materials markets. We believe our aerogel blankets deliver the best thermal
performance of any widely used insulation product available on the market today
and provide a combination of performance attributes unmatched by traditional
insulation materials. Our end-user customers select our products where thermal
performance is critical and to save money, improve resource efficiency, enhance
sustainability, preserve operating assets and protect workers. Our insulation is
used by oil producers and the owners and operators of refineries, petrochemical
plants, liquefied natural gas facilities, power generating assets and other
energy infrastructure. Our Pyrogel® and Cryogel® product lines have undergone
rigorous technical validation by industry leading end-users and achieved
significant market adoption. Our Spaceloft® building materials are increasingly
used by building owners to improve the energy efficiency and to enhance fire
protection in buildings ranging from historic brownstones to modern high rises.

We are also actively developing a number of promising aerogel products and
technologies for the electric vehicle market. We have developed and are
commercializing our proprietary line of PyroThin® aerogel thermal barriers for
use in battery packs in electric vehicles. Our PyroThin product is an
ultra-thin, lightweight and flexible thermal barrier designed with other
functional layers to impede the propagation of thermal runaway across multiple
lithium-ion battery system architectures. Our thermal barrier technology offers
a unique combination of thermal management, mechanical performance and fire
protection properties that enable electric vehicle manufacturers to achieve
critical battery performance and safety goals. In addition, we are seeking to
leverage our patented carbon aerogel technology to develop industry-leading
battery materials for use in lithium-ion battery cells. These battery materials
have the potential to increase the energy density of the battery cells, thus
enabling an increase in the driving range of electric vehicles.

The commercial potential for our PyroThin thermal barriers and our carbon
aerogel battery materials in the electric vehicle market is significant.
Accordingly, we are hiring additional personnel, incurring additional operating
expenses, incurring significant capital expenditures to expand aerogel
manufacturing capacity, establishing an automated thermal barrier fabrication
operation, enhancing research and development resources and expanding our
battery material research facilities, among other items.

We also derive product revenue from a number of other end markets. Customers in
these markets use our products for applications as diverse as military and
commercial aircraft, trains, buses, appliances, apparel, footwear and outdoor
gear. As we continue to enhance our aerogel technology platform, we believe we
will have additional opportunities to address high value applications in the
global insulation market, the electric vehicle market and in a number of new,
high-value markets, including hydrogen energy, filtration, water purification,
and gas sorption.

We generate product revenue through the sale of our line of aerogel blankets and
thermal barriers. We market and sell our products primarily through a sales
force based in North America, Europe and Asia. The efforts of our sales force
are supported by a small number of sales consultants with extensive knowledge of
a particular market or region. Our sales force is responsible for establishing
and maintaining customer and partner relationships, delivering highly technical
information and ensuring high-quality customer service.

                                       64
--------------------------------------------------------------------------------
Our salespeople work directly with end-user customers and engineering firms to
promote the qualification, specification and acceptance of our aerogel and
thermal barrier products. We also rely on an existing and well-established
channel of qualified insulation distributors and contractors in more than 50
countries around the world to ensure rapid delivery of our aerogel products and
strong end-user support.

We also perform research services under contracts with various agencies of the U.S. government, including the Department of Defense and the Department of Energy, and other institutions. We have decided to cease efforts to secure additional funded research contracts and to wind down our existing contract research activities.



We manufacture our products using our proprietary technology at our facility in
East Providence, Rhode Island. We have operated the East Providence facility
since 2008 and have increased our capacity in phases to approximately $250.0
million in annual revenue. To meet expected growth in demand for our aerogel
products in the electric vehicle market, we are planning to expand our aerogel
blanket capacity by constructing a second manufacturing plant in Bulloch County,
Georgia. We expect to build the second plant in two phases at an estimated cost
of $575.0 million for the first phase and $125.0 million for the second phase.
We currently expect the first phase of the plant will increase our annual
revenue capacity by approximately $650.0 million and the second phase by
approximately $700.0 million. We expect to have the first phase of the second
plant operational late in the second -half of 2023. In addition, we are planning
to construct a state-of-the-art, automated thermal barrier fabrication operation
in Monterrey, Mexico, in order to keep pace with the significant potential
demand for our PyroThin thermal barriers.

We have entered into production contracts with a major U.S. automotive original
equipment manufacturer (OEM) to supply fabricated, multi-part thermal barriers
for use in the battery system of its next-generation electric vehicles. Pursuant
to the contracts, we are obligated to supply the barriers at fixed annual prices
and at volumes to be specified by the customer up to a daily maximum quantity
through the term of the agreements, which expire at various times from 2026
through 2034. While the customer has agreed to purchase its requirement for the
barriers from us at locations to be designated from time to time, it has no
obligation to purchase any minimum quantity of barriers under the contracts. In
addition, the customer may terminate the contracts any time and for any or no
reason. All other terms of the contracts are generally consistent with the
customer's standard purchase terms, including quality and warranty provisions
customary in the automotive industry.

We have been engaged since 2016 in a strategic partnership with BASF to develop
and commercialize products for the sustainable building materials and other
markets. Pursuant to the partnership, we agreed to sell certain products
exclusively to BASF at annual volumes specified by BASF, subject to certain
volume limits, through December 31, 2027. Pursuant to the partnership, through
the year ended December 31, 2019, BASF also made two prepayments of $5.0 million
each to us. BASF had the right to request that 25.3% of any amounts we invoiced
to BASF for Spaceloft A2 be credited against the prepayment balances. BASF also
had the right to request that we repay any uncredited amount of the first
prepayment following a six-week notice period on or after January 1, 2022 and
the second prepayment on or after January 1, 2023.

As of December 31, 2021, we had received $10.0 million in prepayments from BASF
and applied approximately $0.3 million of credits against amounts we had
invoiced to BASF. During 2021, Aspen and BASF jointly announced that BASF would
discontinue further marketing and sale of Spaceloft A2 as of November 15, 2021.
After that date, BASF customers have had the right to purchase Spaceloft A2
directly from us. On December 15, 2021, we terminated the supply arrangement
with BASF. As part of the termination, Aspen and BASF agreed that any uncredited
prepayment balances would remain outstanding and subject to repayment upon
BASF's request following the requisite six-week notice periods after January 1,
2022 and January 1, 2023, respectively. On January 31, 2022, BASF requested that
an outstanding prepayment balance of $4.6 million be repaid and we made the
requested repayment on February 15, 2022.

On November 5, 2020, we entered into a sales agreement for an at-the-market
("ATM") offering program with B. Riley Securities as our sales agent. During the
year ended December 31, 2021, we sold 929,981 shares of our common stock through
the ATM offering program and received net proceeds of $19.4 million.

On February 3, 2021, we entered into a supply agreement with Silbond Corporation
for the purchase of certain silanes products. Pursuant to the agreement, we
agreed to purchase, and Silbond agreed to supply, all of our requirements for
the specified silanes at our East Providence facility through the term of the
agreement on September 30, 2023, unless either party terminates the agreement
earlier pursuant to its terms.

On June 29, 2021, we sold 3,462,124 shares to an affiliate of Koch, in a private
placement of our common stock and received net proceeds of $73.5 million after
deducting fees and offering expenses of $1.5 million.

On February 15, 2022, we entered into a securities purchase agreement with an
affiliate of Koch to sell 1,791,986 shares for aggregate gross proceeds of $50.0
million. The closing of the sale of 1,791,986 shares is subject to customary
closing conditions, including the expiration or termination of the waiting
period under the Hart-Scott-Rodino Antitrust Improvements Act of 1976. On

                                       65
--------------------------------------------------------------------------------
February 18, 2022, we sold and issued to an affiliate of Koch $100.0 million in
aggregate principal amount of our Convertible Senior PIK Toggle Notes due 2027,
or the Notes. The Notes bear interest at the Secured Overnight Financing Rate,
or SOFR, plus 5.50% per annum if interest is paid in cash, or the Cash Interest,
or, if interest is paid in kind (through an increase in the principal amount of
the outstanding Notes or through the issuance of additional Notes), at SOFR plus
6.50% per annum, or PIK Interest. Under the terms of the investment, SOFR has a
floor of 1% and a cap of 3%. We can elect to make any interest payment through
Cash Interest, PIK Interest or any combination thereof. Interest on the Notes is
payable semi-annually in arrears on June 30 and December 30, commencing on
June 30, 2022. It is expected that the Notes will mature on February 18, 2027,
subject to earlier conversion, redemption or repurchase.

On March 12, 2021, we entered into an Amended and Restated Loan and Security
Agreement (Loan Agreement) with Silicon Valley Bank to extend the maturity date
of the revolving credit facility to April 28, 2022. Pursuant to the Loan
Agreement, we are permitted to borrow a maximum of $20.0 million, subject to
continued covenant compliance and borrowing base requirements. The interest rate
applicable to borrowings under the revolving credit facility is based on the
prime rate, subject to a minimum rate of 4.00% per annum, plus a margin. The
rates applicable to borrowings vary from prime rate plus 0.75% per annum to
prime rate plus 2.00% per annum. In addition, we are required to pay a monthly
unused revolving line facility fee of 0.50% per annum of the average unused
portion of the revolving credit facility. The credit facility has also been
amended to establish minimum Adjusted EBITDA and minimum Adjusted Quick Ratio
covenants, each as defined in the Loan Agreement. On September 29, 2021, and
subsequently on December 27, 2021, we entered into amendments to the Loan
Agreement to revise certain financial covenants, among other things.

On May 1, 2020, our wholly owned subsidiary, Aspen Aerogels Rhode Island, LLC,
executed a note for an unsecured loan of $3.7 million (PPP Loan) pursuant to the
Paycheck Protection Program established by the CARES Act, as amended, and
administered by the U.S. Small Business Administration (SBA). On August 24,
2021, the SBA remitted $3.7 million in principal and less than $0.1 million in
accrued interest after approving the Borrower's application for forgiveness of
the PPP Loan under the provisions of the CARES Act. Accordingly, we recorded a
total gain on the extinguishment of debt of $3.7 million during the year ended
December 31, 2021.

In response to the COVID-19 pandemic, we have implemented and are following safe
practices recommended by public health authorities and other government
entities. We continue to focus on the safety and health of our employees,
customers and vendors. In addition, we have implemented various precautionary
measures, including remote work arrangements, restricted business travel and
procedures for social distancing, face coverings and safe hygiene. We continue
to monitor public health guidance as it evolves and plan to adapt our practices
as appropriate. Refer to the section below entitled "Item 1A. Risk Factors" for
more information concerning risks to our business associated with COVID-19.

Our revenue for the year ended December 31, 2021 was $121.6 million, which represented an increase of $21.3 million, or 21%, from the year ended December 31, 2020. Net loss for the year ended December 31, 2021 was $37.1 million and net loss per share was $1.22. Net loss for the year ended December 31, 2020, was $21.8 million and net loss per share was $0.83.

Key Metrics and Non-GAAP Financial Measures



We regularly review a number of metrics, including the following key metrics, to
evaluate our business, measure our performance, identify trends affecting our
business, formulate financial projections and make strategic decisions.

Square Foot Operating Metric



We price our product and measure our product shipments in square feet. We
estimate our annual capacity was 55 million square feet of aerogel blankets at
December 31, 2021. We believe the square foot operating metric allows us and our
investors to measure our manufacturing capacity and product shipments on a
uniform and consistent basis. The following chart sets forth product shipments
in square feet associated with recognized revenue, including revenue recognized
over time utilizing the input method, for the periods presented:

                                         Year Ended December 31,
                                     2021          2020         2019
                                       (Square feet in thousands)

Product shipments in square feet 34,977 28,635 40,720


                                       66
--------------------------------------------------------------------------------

Adjusted EBITDA



We use Adjusted EBITDA, a non-GAAP financial measure, as a means to assess our
operating performance. We define Adjusted EBITDA as net income (loss) before
interest expense, taxes, depreciation, amortization, stock-based compensation
expense and other items, from time to time, which we do not believe are
indicative of our core operating performance, which in 2021 included a gain on
the extinguishment of debt. Adjusted EBITDA is a supplemental measure of our
performance that is not presented in accordance with U.S. GAAP. Adjusted EBITDA
should not be considered as an alternative to net income (loss) or any other
measure of financial performance calculated and presented in accordance with
U.S. GAAP. In addition, our definition and presentation of Adjusted EBITDA may
not be comparable to similarly titled measures presented by other companies.

We use Adjusted EBITDA:

• as a measure of operating performance because it does not include the

impact of items that we do not consider indicative of our core operating

performance;

• for planning purposes, including the preparation of our annual operating


        budget;


    •   to allocate resources to enhance the financial performance of our
        business; and


  • as a performance measure used under our bonus plan.


We also believe that the presentation of Adjusted EBITDA provides useful
information to investors with respect to our results of operations and in
assessing the performance and value of our business. Various measures of EBITDA
are widely used by investors to measure a company's operating performance
without regard to items that can vary substantially from company to company
depending upon financing and accounting methods, book values of assets, capital
structures and the methods by which assets were acquired.

Although measures similar to Adjusted EBITDA are frequently used by investors
and securities analysts in their evaluation of companies, we understand that
Adjusted EBITDA has limitations as an analytical tool, and you should not
consider it in isolation or as a substitute for net income (loss), income (loss)
from operations, net cash provided by (used in) operating activities or an
analysis of our results of operations as reported under U.S. GAAP. Some of these
limitations are:
    •   Adjusted EBITDA does not reflect our historical cash expenditures or
        future requirements for capital expenditures or other contractual
        commitments;

• Adjusted EBITDA does not reflect changes in, or cash requirements for, our


        working capital needs;


  • Adjusted EBITDA does not reflect stock-based compensation expense;


    •   Adjusted EBITDA does not reflect our income tax expense or cash
        requirements to pay our income taxes;


    •   Adjusted EBITDA does not reflect our interest expense, or the cash
        requirements necessary to service interest or principal payments on our
        debt;

• although depreciation, amortization and impairment charges are non-cash

charges, the assets being depreciated, amortized or impaired will often

have to be replaced in the future, and Adjusted EBITDA does not reflect

any cash requirements for these replacements; and

• other companies in our industry may calculate EBITDA or Adjusted EBITDA

differently than we do, limiting their usefulness as a comparative

measure.




Because of these limitations, our Adjusted EBITDA should not be considered as a
measure of discretionary cash available to us to reinvest in the growth of our
business or as a measure of cash available for us to meet our obligations.

To properly and prudently evaluate our business, we encourage you to review the
U.S. GAAP financial statements included elsewhere in this Annual Report on Form
10-K, and not to rely on any single financial measure to evaluate our business.

                                       67

--------------------------------------------------------------------------------

The following table presents a reconciliation of net loss, the most directly comparable U.S. GAAP measure, to Adjusted EBITDA for the years presented:



                                            Year Ended December 31,
                                       2021          2020          2019
                                               ($ in thousands)
Net loss                             $ (37,094 )   $ (21,809 )   $ (14,565 )
Depreciation and amortization            9,440        10,198        10,213
Stock-based compensation (1)             5,176         5,004         3,771
Gain on the extinguishment of debt      (3,734 )           -             -
Interest expense, net                      229           240           406
Adjusted EBITDA                      $ (25,983 )   $  (6,367 )   $    (175 )

(1) Represents non-cash stock-based compensation related to vesting and

modifications of stock option grants, vesting of restricted stock units and

vesting and modification of restricted common stock.




The following table presents a reconciliation of net loss, the most directly
comparable U.S. GAAP measure, to Adjusted EBITDA for the quarters presented:

                                                     Three Months Ended                                    Three Months Ended
                                                            2021                                                  2020
                                     March 31      June 30      Sept. 30       Dec. 31      March 31      June 30      Sept. 30      Dec. 31
                                                                                 ($ in thousands)
Net loss                             $  (6,250 )   $ (6,669 )   $  (7,822 )

$ (16,353 ) $ (3,169 ) $ (5,698 ) $ (6,753 ) $ (6,189 ) Depreciation and amortization

            2,638        2,104         2,114   

2,584 2,563 2,562 2,545 2,528 Stock-based compensation (1)

               976        1,070         1,554         1,576           992        1,007           991        2,014
Gain on the extinguishment of debt           -            -        (3,734 )           -             -            -             -            -
Interest expense, net                       75           55            58            41            83           50            49           58
Adjusted EBITDA                      $  (2,561 )   $ (3,440 )   $  (7,830 )   $ (12,152 )   $     469     $ (2,079 )   $  (3,168 )   $ (1,589 )

(1) Represents non-cash stock-based compensation related to vesting and

modifications of stock option grants, vesting of restricted stock units and

vesting and modification of restricted common stock.




Our financial performance, including such measures as net income (loss),
earnings per share and Adjusted EBITDA, are affected by a number of factors
including volume and mix of aerogel products sold, average selling prices, our
material costs and manufacturing expenses, the costs associated with capacity
expansions and start-up of additional production capacity, and the amount and
timing of operating expenses. Accordingly, we expect that our net income (loss),
earnings per share and Adjusted EBITDA will vary from period to period.

During 2021, we experienced strong volume growth in our energy infrastructure
business, particularly in North America, due to the beginning stages of a
post-COVID recovery, initial revenues in the electric vehicle market, and
continued market share gains in the sustainable building materials market. As a
result, we experienced total revenue growth of 21% during the year. We
significantly increased staffing and spending levels in support of growing
demand for our thermal barrier business and our carbon aerogel battery material
opportunity in coming years. We also increased staffing and spending to expand
and defend our IP portfolio, and to enhance our general and administrative
functions to manage the anticipated strong growth in our business. As a result,
we experienced an increase in net loss and a decrease in Adjusted EBITDA during
2021 versus 2020.

We expect to maintain strong revenue growth during 2022 driven by a continued
post-COVID recovery in the energy infrastructure market, accelerating demand in
the electric vehicle market and continued market share gains in the sustainable
building materials market. Our expectation to maintain strong revenue growth is
based, in part, on our OEM customers' production volume forecasts and targets as
well as our expectation to successfully scale our manufacturing capabilities and
address any potential supply chain issues to meet this expected demand. We are
also planning a significant increase in staffing and spending levels in support
of our electric vehicle market opportunities, including expenses associated with
the start-up and operation of an automated fabrication facility in Monterrey,
Mexico, during the year. As a result, we expect to experience an increase in net
loss and a decrease in Adjusted EBITDA during 2022.

We also expect to incur significant capital expenditures and growing expenses
during 2022, related to our planned second aerogel manufacturing facility to be
located in Bulloch County, Georgia. We are planning to invest approximately
$700.0 million in

                                       68

--------------------------------------------------------------------------------

two phases in the construction of the second facility. We expect to have the first phase of the second plant operational late in the second-half of 2023.



At full capacity, we estimate the Georgia facility alone can produce thermal
barriers for 4.4 million electric vehicles per year and support more than $1.35
billion in annual revenue. In the aggregate, we project our East Providence and
Georgia plants will provide the capacity to support more than $1.6 billion in
annual revenue with potential gross margins of 35%, EBITDA margins of 25% and
free cash flow sufficient to fund future capacity expansions, including a third
aerogel plant.

Revenue

We recognize product revenue from the sale of our line of aerogel products and
research services revenue from the provision of services under contracts with
various agencies of the U.S. government and other institutions. Product and
research services revenue is recognized upon the satisfaction of contractual
performance obligations.

We record deferred revenue for product sales when (i) we have delivered products
but other revenue recognition criteria have not been satisfied or (ii) payments
have been received in advance of the completion of required performance
obligations.

We have decided to cease efforts to secure additional research contracts and to wind down existing contract research activities.

The following table sets forth the total revenue for the periods presented:



                           Year Ended December 31,
                      2021          2020          2019
                              ($ in thousands)
Revenue:
Product             $ 121,112     $  99,834     $ 136,934
Research services         510           439         2,441
Total revenue       $ 121,622     $ 100,273     $ 139,375


Product revenue accounted for greater than 99% of total revenue for both the
years ended December 31, 2021 and 2020, and 98% for the year ended December 31,
2019. We experienced a 21% increase in total revenue during 2021 driven by the
increase in square feet shipped in our energy infrastructure business,
particularly in North America, initial revenues in the electric vehicle market,
and continued market share gains in the sustainable building materials market.
Our product revenue increase was partially curtailed by COVID-related staffing
and raw material shortages during the year, particularly in the fourth quarter.

We project revenue growth during 2022 due to a continued post-COVID recovery in
the energy infrastructure market, accelerating demand in the electric vehicle
market and continued market share gains in the sustainable building materials
market. Our projected revenue growth may be constrained by a shortage of
unskilled labor associated with the COVID-19 pandemic.

A substantial majority of our revenue is generated from a limited number of
direct customers, including distributors, contractors, fabricators, partners and
end-user customers. Our ten largest customers accounted for approximately 68% of
our total revenue during the year ended December 31, 2021, and we expect that
most of our revenue will continue to come from a relatively small number of
customers for the foreseeable future.

In 2021, sales to Distribution International, Inc. represented 28% of our total
revenue. In 2020, sales to Distribution International, Inc. and SPCC Joint
Venture represented 21% and 15% of our total revenue, respectively. In 2019,
sales to Distribution International, Inc. and SPCC Joint Venture represented 20%
and 13% of our total revenue, respectively. For each of the noted periods, there
were no other customers that represented 10% or more of our total revenues.

We conduct business across the globe and a substantial portion of our revenue is
generated outside of the United States. Total revenue from outside of the United
States, based on shipment destination, amounted to $54.8 million, or 45% of our
total revenue, $55.5 million, or 55% of our total revenue, and $81.0 million, or
58% of our total revenue, in the years ended December 31, 2021, 2020 and 2019,
respectively.

Cost of Revenue

Cost of product revenue consists primarily of materials and manufacturing expense. Cost of product revenue is recorded when the related product revenue is recognized.


                                       69
--------------------------------------------------------------------------------
Material is our most significant component of cost of product revenue and
includes fibrous batting, silica materials and additives. Material costs as a
percentage of product revenue were 48%, 44% and 48% for the years ended December
31, 2021, 2020 and 2019, respectively. Material costs as a percentage of product
revenue vary from product to product due to differences in average selling
prices, material requirements, product thicknesses, and manufacturing yields. In
addition, we provide warranties for our products and record the estimated cost
within cost of revenue in the period that the related revenue is recorded or
when we become aware that a potential warranty claim is probable and can be
reasonably estimated. As a result of these factors, material costs as a
percentage of product revenue will vary from period to period due to changes in
the mix of aerogel products sold, the costs of our raw materials or the
estimated cost of warranties. In addition, global supply chain disturbances,
increased reliance on foreign materials procurement, industrial gas supply
constraints, increases in the cost of our raw materials, and other factors may
significantly impact our material costs and have a material impact on our
operations. We expect that material costs will increase in absolute dollars
during 2022 due to projected growth in product shipments, but decrease as a
percentage of revenue due to projected increases in average selling prices,
improved manufacturing, and fabrication yields and a favorable mix of products
sold.

Manufacturing expense is also a significant component of cost of revenue.
Manufacturing expense includes labor, utilities, maintenance expense, and
depreciation on manufacturing assets. Manufacturing expense also includes
stock-based compensation of manufacturing employees and shipping costs.
Manufacturing expense as a percentage of product revenue was 44%, 42% and 33%
for the years ended December 31, 2021, 2020 and 2019, respectively. We expect
that manufacturing expense will increase in absolute dollars and as a percentage
of revenue during 2022 due to increased staffing and spending levels in support
of our thermal barrier business, including the start-up and operation of an
automated fabrication facility in Monterrey, Mexico and the initial staffing and
operational requirements of our planned second aerogel manufacturing facility in
Bulloch County, Georgia.

During 2022, we expect that cost of product revenue will increase in absolute
dollars due to projected volume growth and a planned increase in staffing and
spending levels, but decrease as a percentage of product revenue due to
projected increases in average selling prices, improved manufacturing and
fabrication yields and a favorable mix of products sold.

Cost of research services revenue consists of direct labor costs of research
personnel engaged in the contract research, third-party consulting and
subcontractor expense, and associated direct material costs. This cost of
revenue also includes overhead expenses associated with project resources,
development tools and supplies. In 2022, we expect that cost of research
services revenue will continue to decline as we wind down our existing contract
research activities.

Gross Profit

Our gross profit as a percentage of revenue is affected by a number of factors,
including the volume of aerogel products produced and sold, the mix of aerogel
products sold, average selling prices, our material and manufacturing costs,
realized capacity utilization and the costs associated with expansions and
start-up of production capacity. Accordingly, we expect our gross profit to vary
significantly in absolute dollars and as a percentage of revenue from period to
period. Gross profit as a percentage of total revenue was 8%, 15%, and 19% for
the years ended December 31, 2021, 2020 and 2019, respectively.

During 2022, we expect gross profit to increase in both absolute dollars and as
a percentage of total revenue due to the combination of a projected increase in
total revenue combined with projected reduction in material costs as a
percentage of total revenue, offset, in part, by a projected increase in
manufacturing expense as a percentage of revenue.

In the longer term, we expect gross profit to improve in absolute dollars and as
a percentage of revenue due to expected increases in total revenue, production
volumes and manufacturing productivity. In addition, we expect the gross profit
improvement derived from the increases in revenue, volume and productivity will
be supported by the continued implementation of lower cost product formulations
and realization of material purchasing efficiencies.

Operating Expenses



Operating expenses consist of research and development, sales and marketing, and
general and administrative expenses. Operating expenses include personnel costs,
legal fees, professional fees, service fees, insurance premiums, travel expense,
facilities related costs and other costs, expenses and fees. The largest
component of our operating expenses is personnel costs, consisting of salaries,
benefits, incentive compensation and stock-based compensation. In any particular
period, the timing and extent of personnel additions or reductions, legal
activities, including patent enforcement actions, marketing programs, research
efforts and a range of similar activities or actions could materially affect our
operating expenses, both in absolute dollars and as a percentage of revenue.

During 2022, we expect to continue to hire additional personnel and incur
additional operating expenses to support the anticipated multi-year growth in
our PyroThin thermal barrier business. As a result, we expect that operating
expenses will increase in

                                       70

--------------------------------------------------------------------------------

both absolute dollars and as a percentage of revenue during the year. In the longer term, we expect that operating expenses will increase in absolute dollars, but decrease as a percentage of revenue.

Research and Development Expenses



Research and development expenses consist primarily of expenses for personnel
engaged in the development of next generation aerogel compositions, form factors
and manufacturing technologies. These expenses also include testing services,
prototype expenses, consulting services, trial formulations for new products,
equipment depreciation, facilities costs and related overhead. We expense
research and development costs as incurred. We expect to continue to devote
substantial resources to the development of new aerogel technologies, including
our carbon aerogel battery materials. We believe that these investments are
necessary to maintain and improve our competitive position. We also expect to
continue to invest in research and engineering personnel and the infrastructure
required in support of their efforts. While we expect our research and
development expenses will increase in absolute dollars but decrease as a
percentage of revenue in the longer term, in 2022 we expect these expenses will
increase in both absolute dollars and as a percentage of revenue.

Sales and Marketing Expenses



Sales and marketing expenses consist primarily of personnel costs, incentive
compensation, marketing programs, travel and related costs, consulting expenses
and facilities related costs. We expect that sales and marketing expenses will
increase in absolute dollars and as a percentage of revenue during 2022
principally due to an increase in compensation associated with the addition of
personnel in support of our PyroThin thermal barrier business. In the longer
term, we expect that sales and marketing expenses will increase in absolute
dollars but decrease as a percentage of revenue.

General and Administrative Expenses



General and administrative expenses consist primarily of personnel costs, legal
expenses, consulting and professional services, audit and tax consulting costs,
and expenses for our executive, finance, legal, human resources and information
technology organizations. General and administrative expenses have increased as
we have incurred additional costs related to operating as a publicly-traded
company, which include costs of compliance with securities, corporate
governance, and related laws and regulations, investor relations expenses,
increased insurance premiums, including director and officer insurance, and
increased audit and legal fees. In addition, we expect our general and
administrative expenses to increase as we add general and administrative
personnel to support the anticipated growth of our business. We also expect that
the patent enforcement actions, described in more detail under "Legal
Proceedings" in Part I, Item 3 of this Annual Report on Form 10-K, if
protracted, could result in significant legal expense over the medium to
long-term. While we expect that our general and administrative expenses will
increase in absolute dollars but decrease as a percentage of revenue in the
longer term, in 2022 we expect such expenses will increase in both absolute
dollars and as a percentage of revenue.

Gain on Extinguishment of Debt



On May 1, 2020, our wholly-owned subsidiary, Aspen Aerogels Rhode Island, LLC,
or the Borrower, executed a note for an unsecured PPP loan of $3.7 million
pursuant to the CARES Act. On August 24, 2021, the SBA remitted $3.7 million in
principal and accrued interest to the noteholder after approving the Borrower's
application for forgiveness of the PPP Loan. Accordingly, we recorded a total
gain on the extinguishment of debt of $3.7 million during the year ended
December 31, 2021

Interest Expense, Net



For the years ended December 31, 2021, 2020, and 2019, interest expense, net
consisted primarily of fees and interest expense related to our revolving credit
facility.

Provision for Income Taxes

We have incurred net losses since inception and have not recorded benefit
provisions for U.S. federal income taxes or state income taxes since the tax
benefits of our net losses have been offset by valuation allowances due to the
uncertainty associated with the utilization of net operating loss carryforwards.

                                       71
--------------------------------------------------------------------------------
At December 31, 2021, we had $296.1 million of net operating losses available to
offset future federal income tax, if any, of which $194.6 million expire on
various dates through December 31, 2037. Net operating losses of $101.5 million
generated from 2018 through 2021 have an unlimited carryforward.

Results of Operations



The following tables set forth our results of operations for the periods
presented:

                                        Year Ended December 31,
                                   2021          2020          2019
                                           ($ in thousands)
Revenue:
Product                          $ 121,112     $  99,834     $ 136,934
Research services                      510           439         2,441
Total revenue                      121,622       100,273       139,375
Cost of revenue:
Product                            111,552        85,545       111,759
Research services                      133           134         1,332
Gross profit                         9,937        14,594        26,284
Operating expenses:
Research and development            11,441         8,729         8,407
Sales and marketing                 16,581        11,753        15,557
General and administrative          22,514        15,681        16,479
Total operating expenses            50,536        36,163        40,443
Loss from operations               (40,599 )     (21,569 )     (14,159 )
Interest expense, net                 (229 )        (240 )        (406 )
Gain on extinguishment of debt       3,734             -             -

Total other income (expense) 3,505 (240 ) (406 ) Net loss

$ (37,094 )   $ (21,809 )   $ (14,565 )

Year ended December 31, 2021 compared to year ended December 31, 2020



The following tables set forth our results of operations for the periods
presented:

                                                                                                   Year Ended
                                                 Year Ended December 31,                          December 31,
                                     2021          2020        $ Change       % Change         2021          2020
                                                                                                 (Percentage of
                                             ($ in thousands)                                    total revenue)
Revenue:
Product                            $ 121,112     $  99,834     $  21,278             21 %          100 %        100 %
Research services                        510           439            71             16 %            0 %          0 %
Total revenue                        121,622       100,273        21,349             21 %          100 %        100 %
Cost of revenue:
Product                              111,552        85,545        26,007             30 %           92 %         85 %
Research services                        133           134            (1 )           (1 )%           0 %          0 %
Gross profit                           9,937        14,594        (4,657 )          (32 )%           8 %         15 %
Operating expenses:
Research and development              11,441         8,729         2,712             31 %            9 %          9 %
Sales and marketing                   16,581        11,753         4,828             41 %           14 %         12 %
General and administrative            22,514        15,681         6,833             44 %           19 %         16 %
Total operating expenses              50,536        36,163        14,373             40 %           42 %         36 %
Loss from operations                 (40,599 )     (21,569 )     (19,030 )           88 %          (33 )%       (22 )%
Interest expense, net                   (229 )        (240 )          11             (5 )%          (0 )%        (0 )%
Gain on extinguishment of debt         3,734             -         3,734            100 %            3 %          - %

'Total other income (expense) 3,505 (240 ) 3,745


      1,560 %            3 %         (0 )%
Net loss                           $ (37,094 )   $ (21,809 )   $ (15,285 )           70 %          (30 )%       (22 )%


                                       72

--------------------------------------------------------------------------------



Revenue

                                                    Year Ended December 31,                               Change
                                              2021                           2020
                                                  Percentage                     Percentage
                                    Amount        of Revenue       Amount        of Revenue       Amount       Percentage
                                                                      ($ in thousands)
Revenue:
Product                            $ 121,112              100 %   $  99,834              100 %   $ 21,278               21 %
Research services                        510                0 %         439                0 %         71               16 %
Total revenue                      $ 121,622              100 %   $ 100,273              100 %   $ 21,349               21 %


The following chart sets forth product shipments in square feet associated with
recognized revenue, including revenue recognized over time utilizing the input
method, for the periods presented:


                                                 Year Ended
                                                December 31,                     Change
                                             2021          2020         Amount        Percentage
Product shipments in square feet (in
thousands)                                    34,977        28,635         6,342               22 %


Total revenue increased $21.3 million, or 21%, to $121.6 million in 2021 from $100.3 million in 2020. The increase in total revenue was the result of increases in both product revenue and research services revenue.



Product revenue increased by $21.3 million, or 21%, to $121.1 million in 2021
from $99.8 million in 2020. This increase was driven by the increase in square
feet shipped in our energy infrastructure business, particularly in North
America, due to the beginning stages of a post-COVID recovery, initial revenues
in the electric vehicle market, and continued market share gains in the
sustainable building materials market.

Product revenue for the year ended December 31, 2021, included $34.1 million in
sales to Distribution International, Inc. Product revenue for the year ended
December 31, 2020, included $20.7 million in sales to Distribution
International, Inc. and $15.3 million in sales to SPCC Joint Venture. The
average selling price per square foot of our products decreased by $0.03, or 1%,
to $3.46 per square foot for the year ended December 31, 2021, from $3.49 per
square foot for the year ended December 31, 2020. This decrease in average
selling price principally reflected the impact of a change in the mix of
products sold. This decrease in average selling price had the effect of
decreasing product revenue by approximately $0.9 million for the year ended
December 31, 2021.

In volume terms, product shipments increased by 6.4 million square feet, or 22%,
to 35.0 million square feet of aerogel products for the year ended December 31,
2021, as compared to 28.6 million square feet in the year ended December 31,
2020. The increase in product volume had the effect of increasing product
revenue by approximately $22.1 million for the year ended December 31, 2021.

Research services revenue increased by $0.1 million, or 16%, to $0.5 million in 2021 from $0.4 million in 2020. We have decided to cease efforts to secure additional research contracts and to wind down existing contract research activities.



Product revenue as a percentage of total revenue was greater than 99% of total
revenue in 2021 and in 2020. Research services revenue was less than 1% of total
revenue in 2021 and in 2020. We expect that product revenue will compose
virtually all of our total revenue in the long-term.

We project revenue growth during 2022 due to a continued post-COVID recovery in
the energy infrastructure market, accelerating demand in the electric vehicle
market and continued market share gains in the sustainable building materials
market.











                                       73

--------------------------------------------------------------------------------



Cost of Revenue

                                                                     Year Ended December 31,                                                 Change
                                                      2021                                             2020
                                                  Percentage       Percentage                    Percentage        Percentage
                                                  of Related        of Total                     of Related         of Total
                                    Amount         Revenue          Revenue         Amount        Revenue           Revenue          Amount       Percentage
                                                                                        ($ in thousands)
Cost of revenue:
Product                            $ 111,552               92 %             92 %   $ 85,545               86 %               85 %   $ 26,007               30 %
Research services                        133               26 %              0 %        134               31 %                0 %         (1 )             (1 )%
Total cost of revenue              $ 111,685               92 %             92 %   $ 85,679               85 %               85 %   $ 26,006               30 %


Total cost of revenue increased $26.0 million, or 30%, to $111.7 million in 2021
from $85.7 million in 2020. The increase in total cost of revenue was the result
of an increase in product cost of revenue.

Product cost of revenue increased $26.1 million, or 30%, to $111.6 million in
2021 from $85.5 million in 2020. The $26.1 million increase was the result of a
$14.5 million increase in material costs and an $11.6 million increase in
manufacturing expense. The increase in material costs was driven principally by
the 6.4 million square feet, or 22%, increase in product shipments, an increase
in manufacturing costs and an unfavorable mix of products sold. The increase in
manufacturing expense was primarily driven by increases in compensation and
related costs of $8.0 million, operating supplies of $2.1 million, maintenance
costs of $0.6 million, waste disposal costs of $0.5 million, and operating costs
of $0.4 million.

Product cost of revenue as a percentage of product revenue increased to 92% in
2021 from 86% in 2020. This increase was the result of the increase in both
material costs and manufacturing expense as a percentage of revenue during the
year ended December 31, 2021.

During 2022, we expect that cost of product revenue will increase in absolute
dollars due to projected volume growth and a planned increase in staffing and
spending levels to meet our expected revenue growth, but decrease as a
percentage of product revenue due to projected increases in average selling
prices, improved manufacturing and fabrication yields and a favorable mix of
products sold.

Gross Profit

                              Year Ended December 31,                             Change
                        2021                         2020
                           Percentage                    Percentage
               Amount      of Revenue       Amount       of Revenue       Amount       Percentage
                                                ($ in thousands)
Gross profit   $ 9,937               8 %   $ 14,594               15 %   $ (4,657 )            (32 )%


Gross profit decreased $4.7 million, or 32%, to $9.9 million in 2021 from $14.6
million in 2020. The decrease in gross profit was the result the $26.0 million
increase in total cost of revenue, partially offset by the $21.3 million
increase in total revenue. The increase in total cost of revenue was principally
driven by the 6.4 million square feet, or 22%, increase in product shipments.
The increase in total revenue was principally the result of the 6.4 million
square feet, or 22%, increase in product shipments.

Gross profit as a percentage of total revenue decreased to 8% in 2021 from 15%
in 2020. This decrease was principally the result of the $11.6 million increase
in manufacturing costs and the unfavorable mix of products sold.

During 2022, we expect gross profit to increase in both in absolute dollars and
as a percentage of total revenue due principally to the projected increase in
total revenue combined with a projected reduction in material costs as a
percentage of total revenue, offset, in part, by a projected increase in
manufacturing expense as a percentage of revenue.

                                       74

--------------------------------------------------------------------------------

Research and Development Expenses



                                                  Year Ended December 31,                             Change
                                              2021                        2020
                                                 Percentage                  Percentage
                                     Amount      of Revenue      Amount      of Revenue      Amount       Percentage
                                                                    ($ in thousands)
Research and development expenses   $ 11,441               9 %   $ 8,729               9 %   $ 2,712               31 %


Research and development expenses increased by $2.7 million, or 31%, to $11.4
million in 2021 from $8.7 million in 2020. The $2.7 million increase was the
result of increases in compensation and related costs of $1.6 million,
professional fees of $0.6 million and other research and development expenses of
$0.5 million.

Research and development expenses as a percentage of total revenue was 9% during the years ended December 31, 2021 and 2020.

We expect that our research and development expenses will increase in both absolute dollars and as a percentage of revenue during 2022 in line with our decision to increase resources dedicated to the development of new aerogel products and technologies, including our carbon aerogel battery materials.



In the long-term, we expect to continue to increase investment in research and
development in our efforts to enhance and expand our aerogel technology
platform. However, we expect that research and development expenses will decline
as a percentage of total revenue in the long-term due to projected growth in
product revenue.

Sales and Marketing Expenses

                                                   Year Ended December 31,                              Change
                                             2021                          2020
                                                 Percentage                    Percentage
                                    Amount       of Revenue       Amount       of Revenue      Amount       Percentage
                                                                     ($ in thousands)
Sales and marketing expenses       $ 16,581               14 %   $ 11,753               12 %   $ 4,828               41 %


Sales and marketing expenses increased by $4.8 million, or 41%, to $16.6 million
in 2021 from $11.8 million in 2020. The increase was the result of increases in
compensation and related costs of $4.6 million and other expenses of $0.7
million, partially offset by a decrease in sales consultant expenditures of $0.5
million.

Sales and marketing expenses as a percentage of total revenue increased to 14% in 2021 from 12% in 2020 primarily due to elevated levels of compensation associated with an increase in sales and marketing personnel.



We expect sales and marketing expenses to increase in both absolute dollars and
as a percentage of revenue during 2022, due principally to planned increases in
staffing in support of our PyroThin thermal barrier business and a planned
increase in marketing expense during the year.

In the long-term, we expect that sales and marketing expenses will continue to
increase in absolute dollars as we continue to increase sales personnel and
marketing efforts in support of expected growth in demand for our products.
However, we expect that sales and marketing expenses will decrease as a
percentage of total revenue in the long-term due to projected growth in product
revenue.

General and Administrative Expenses



                                                      Year Ended December 31,                              Change
                                                2021                          2020
                                                    Percentage                    Percentage
                                       Amount       of Revenue       Amount       of Revenue      Amount       Percentage
                                                                        ($ in thousands)
General and administrative expenses   $ 22,514               19 %   $ 15,681               16 %   $ 6,833               44 %


General and administrative expenses increased by $6.8 million, or 44%, to $22.5 million in 2021 from $15.7 million in 2020. The $6.8 million increase was the result of increases in compensation and related costs of $2.8 million, professional fees of $2.4


                                       75

--------------------------------------------------------------------------------

million, and other general and administrative costs of $2.2 million, partially offset by a decrease in the provision for bad debt of $0.6 million.

General and administrative expenses as a percentage of total revenue increased to 19% in 2021 from 16% in 2020 primarily due to increased expenditures associated with the growth in our human resource, finance, information technology and general management organizations in preparation for the anticipated growth in our business.

We expect general and administrative expenses to increase in both absolute dollars and as a percentage of revenue during 2022.



We also expect to increase general and administrative personnel and expense
levels in the long term to support the anticipated growth of our business and
continued expansion of our manufacturing operations. We also expect that the
patent enforcement actions, described in more detail under "Legal Proceedings"
in part I, Item 3, of this Annual Report on Form 10-K, could result in
significant additional legal expense over the medium-to-long term. However, in
the longer term, we expect that general and administrative expenses will
decrease as a percentage of revenue due to projected growth in product revenue.

Interest Expense, Net
                                                   Year Ended December 31,                                Change
                                             2021                           2020
                                                 Percentage                     Percentage
                                    Amount       of Revenue        Amount       of Revenue        Amount       Percentage
                                                                      ($ in thousands)
Interest expense, net              $   (229 )             (0 )%   $   (240 )             (0 )%   $     11               (5 )%


Interest expense, net, consisting primarily of fees and interest expense associated with outstanding balances under our revolving credit agreement, was $0.2 million in 2021 and 2020.

Year ended December 31, 2020 compared to year ended December 31, 2019



The following tables set forth our results of operations for the periods
presented:

                                                 Year Ended December 31,                        Year Ended December 31,
                                     2020          2019        $ Change      % Change          2020                 2019
                                                                                                    (Percentage of
                                             ($ in thousands)                                       total revenue)
Revenue:
Product                            $  99,834     $ 136,934     $ (37,100 )         (27 )%           100 %                98 %
Research services                        439         2,441        (2,002 )         (82 )%             0 %                 2 %
Total revenue                        100,273       139,375       (39,102 )         (28 )%           100 %               100 %
Cost of revenue:
Product                               85,545       111,759       (26,214 )         (23 )%            85 %                80 %
Research services                        134         1,332        (1,198 )         (90 )%             0 %                 1 %
Gross profit                          14,594        26,284       (11,690 )         (44 )%            15 %                19 %
Operating expenses:
Research and development               8,729         8,407           322             4 %              9 %                 6 %
Sales and marketing                   11,753        15,557        (3,804 )         (24 )%            12 %                11 %
General and administrative            15,681        16,479          (798 )          (5 )%            16 %                12 %
Total operating expenses              36,163        40,443        (4,280 )         (11 )%            36 %                29 %
Loss from operations                 (21,569 )     (14,159 )      (7,410 )          52 %            (22 )%              (10 )%
Interest expense, net                   (240 )        (406 )         166           (41 )%            (0 )%               (0 )%
Total interest expense, net             (240 )        (406 )         166           (41 )%            (0 )%               (0 )%
Net loss                           $ (21,809 )   $ (14,565 )   $  (7,244 )          50 %            (22 )%              (10 )%




                                       76

--------------------------------------------------------------------------------



Revenue

                                                    Year Ended December 31,                                Change
                                              2020                           2019
                                                  Percentage                     Percentage
                                    Amount        of Revenue       Amount        of Revenue       Amount        Percentage
                                                                       ($ in thousands)
Revenue:
Product                            $  99,834              100 %   $ 136,934               98 %   $ (37,100 )            (27 )%
Research services                        439                0 %       2,441                2 %      (2,002 )            (82 )%
Total revenue                      $ 100,273              100 %   $ 139,375              100 %   $ (39,102 )            (28 )%


The following chart sets forth product shipments in square feet associated with
recognized revenue, including revenue recognized over time utilizing the input
method, for the periods presented:

                                                 Year Ended
                                                December 31,                     Change
                                             2020          2019         Amount        Percentage
Product shipments in square feet (in
thousands)                                    28,635        40,720       (12,085 )            (30 )%


Total revenue decreased $39.1 million, or 28%, to $100.3 million in 2020 from $139.4 million in 2019. The decrease in total revenue was the result of decreases in both product revenue and research services revenue.



Product revenue decreased by $37.1 million, or 27%, to $99.8 million in 2020
from $136.9 million in 2019. This decrease was principally the result of
COVID-19 related decreases in both project and maintenance-based demand in the
global energy infrastructure market, offset, in small part, by growth in the
building materials market and the impact of our 2020 price increase.

Product revenue for the year ended December 31, 2020, included $20.7 million in
sales to Distribution International, Inc. and $15.3 million in sales to SPCC
Joint Venture. Product revenue for the year ended December 31, 2019, included
$27.3 million in sales to Distribution International, Inc. and $18.0 million in
sales to SPCC Joint Venture. The average selling price per square foot of our
products increased by $0.13, or 4%, to $3.49 per square foot for the year ended
December 31, 2020, from $3.36 per square foot for the year ended December 31,
2019. The increase in average selling price principally reflected the impact of
price increases enacted in 2020. This increase in average selling price had the
effect of increasing product revenue by approximately $3.6 million for the year
ended December 31, 2020.

In volume terms, product shipments decreased by 12.1 million square feet, or
30%, to 28.6 million square feet of aerogel products for the year ended December
31, 2020, as compared to 40.7 million square feet in the year ended December 31,
2019. The decrease in product volume had the effect of decreasing product
revenue by approximately $40.7 million for the year ended December 31, 2020.

Research services revenue decreased by $2.0 million, or 82%, to $0.4 million in
2020 from $2.4 million in 2019. The decrease was primarily due to our decision
to wind down our contract research activities to focus our research and
development resources on improving the profitability of our existing business
and developing new products and next-generation technology with application in
new, high value markets.

Product revenue as a percentage of total revenue was greater than 99% of total
revenue in 2020 and 98% of total revenue in 2019. Research services revenue was
less than 1% of total revenue in 2020 and 2% of total revenue in 2019.

Cost of Revenue

                                                                    Year Ended December 31,                                                 Change
                                                      2020                                           2019
                                                 Percentage       Percentage                     Percentage       Percentage
                                                 of Related        of Total                      of Related        of Total
                                    Amount        Revenue          Revenue         Amount         Revenue          Revenue         Amount        Percentage
                                                                                       ($ in thousands)
Cost of revenue:
Product                            $ 85,545               86 %             85 %   $ 111,759               82 %             80 %   $ (26,214 )            (23 )%
Research services                       134               31 %              0 %       1,332               55 %              1 %      (1,198 )            (90 )%
Total cost of revenue              $ 85,679               85 %             85 %   $ 113,091               81 %             81 %   $ (27,412 )            (24 )%


                                       77

--------------------------------------------------------------------------------


Total cost of revenue decreased $27.4 million, or 24%, to $85.7 million in 2020
from $113.1 million in 2019. The decrease in total cost of revenue was the
result of decreases in both product cost of revenue and research services cost
of revenue.

Product cost of revenue decreased $26.2 million, or 23%, to $85.5 million in
2020 from $111.8 million in 2019. The $26.2 million decrease was the result of a
$22.7 million decrease in material costs and a $3.5 million decrease in
manufacturing expense. The decrease in material costs was driven principally by
the 12.1 million square feet, or 30%, decrease in product shipments and the
impact of our bill of material cost reduction initiatives. The decrease in
manufacturing expense was primarily driven by decreases in variable plant and
operating costs of $2.3 million and compensation and related costs of $1.2
million.

Product cost of revenue as a percentage of product revenue increased to 86% in
2020 from 82% in 2019. This increase was the result of the high proportion of
fixed manufacturing expenses in our East Providence manufacturing facility that
remained essentially unchanged despite a 27% decrease in product revenue in
2020, offset, in part, by the impact of our 2020 price increases, bill of
material sourcing efficiencies, and discretionary expense controls in response
to the COVID-19 pandemic.

Research services cost of revenue decreased by $1.2 million, or 90%, to $0.1
million in 2020 from $1.3 million in 2019. Cost of research service revenue as a
percentage of research services revenue decreased to 31% in 2020 from 55% in
2019 due to our decision to wind down existing research activities.

Gross Profit

                                                   Year Ended December 31,                               Change
                                             2020                          2019
                                                 Percentage                    Percentage
                                    Amount       of Revenue       Amount       of Revenue       Amount        Percentage
                                                                      ($ in thousands)
Gross profit                       $ 14,594               15 %   $ 26,284               19 %   $ (11,690 )            (44 )%


Gross profit decreased $11.7 million, or 44%, to $14.6 million in 2020 from
$26.3 million in 2019. The decrease in gross profit was the result of the $39.1
million decrease in total revenue, offset, in part, by the $27.4 million
decrease in total cost of revenue. The decrease in revenue was principally the
result of COVID-19 related decreases in both project and maintenance-based
demand in the global energy infrastructure market, offset, in small part, by
growth in our building materials business and the impact of our 2020 price
increase. The decrease in total cost of revenue was principally the result of
the 12.1 million square feet, or 30%, decrease in product shipments.

Gross profit as a percentage of total revenue decreased to 15% in 2020 from 19%
in 2019. This decrease was principally the result of the high proportion of
fixed manufacturing expenses in our East Providence manufacturing facility that
remained essentially unchanged despite the 27% decrease in product revenue in
2020.

Research and Development Expenses



                                                  Year Ended December 31,                             Change
                                              2020                        2019
                                                 Percentage                  Percentage
                                     Amount      of Revenue      Amount      of Revenue       Amount      Percentage
                                                                    ($ in thousands)
Research and development expenses   $  8,729               9 %   $ 8,407               6 %   $    322               4 %


Research and development expenses increased by $0.3 million, or 4%, to $8.7
million in 2020 from $8.4 million in 2019. The $0.3 million increase reflected
our decision to focus research activities on the development of new products and
next-generation technology with application in new, high value markets,
including the electric vehicle market.

Research and development expenses as a percentage of total revenue increased to
9% during the year ended December 31, 2020, from 6% during the comparable period
in 2019. The increase was the result of both the increase in research and
development expenses and the decrease in total revenue.

                                       78

--------------------------------------------------------------------------------

Sales and Marketing Expenses



                                                   Year Ended December 31,                              Change
                                             2020                          2019
                                                 Percentage                    Percentage
                                    Amount       of Revenue       Amount       of Revenue       Amount       Percentage
                                                                     ($ in thousands)
Sales and marketing expenses       $ 11,753               12 %   $ 15,557               11 %   $ (3,804 )            (24 )%


Sales and marketing expenses decreased by $3.8 million, or 24%, to $11.8 million
in 2020 from $15.6 million in 2019. The decrease was the result of decreases in
compensation and related costs of $1.7 million, travel and related costs of $1.3
million, sales consultant costs of $0.6 million, and other expenses of $0.2
million.

Sales and marketing expenses as a percentage of total revenue increased to 12%
in 2020 from 11% in 2019 primarily due to the decrease in overall revenue of
28%.

General and Administrative Expenses



                                                      Year Ended December 31,                              Change
                                                2020                          2019
                                                    Percentage                    Percentage
                                       Amount       of Revenue       Amount       of Revenue       Amount       Percentage
                                                                        ($ in thousands)
General and administrative expenses   $ 15,681               16 %   $ 16,479               12 %   $   (798 )             (5 )%


General and administrative expenses decreased by $0.8 million, or 5%, to
$15.7 million in 2020 from $16.5 million in 2019. The $0.8 million decrease was
the result of decreases in patent enforcement costs of $0.6 million,
professional and legal fees of $0.3 million, compensation and related costs of
$0.3 million and other general administrative expenses of $0.1 million, offset
in part by an increase in the provision for bad debts of $0.3 million and a $0.2
million decrease in recoveries of bad debt in 2020 as compared to 2019.

General and administrative expenses as a percentage of total revenue increased
to 16% in 2020 from 12% in 2019 primarily due to the 28% decrease in revenue in
2020.

Interest Expense, net

                                                   Year Ended December 31,                                Change
                                             2020                           2019
                                                 Percentage                     Percentage
                                    Amount       of Revenue        Amount       of Revenue        Amount       Percentage
                                                                      ($ in thousands)
Interest expense, net              $   (240 )             (0 )%   $   (406 )             (0 )%   $    166              (41 )%


Interest expense, net, consisting primarily of fees and interest expense associated with outstanding balances under our revolving credit agreement, was $0.2 million and $0.4 million in 2020 and 2019, respectively.

Liquidity and Capital Resources

Overview



We have experienced significant losses and invested substantial resources since
our inception to develop, commercialize and protect our aerogel technology and
to build a manufacturing infrastructure capable of supplying aerogel products at
the volumes and costs required by our customers. These investments have included
research and development and other operating expenses, capital expenditures, and
investment in working capital balances.

Our long-term financial projections anticipate revenue growth, increasing levels
of gross profit, and improved cash flows from operations. To meet expected
growth in demand for our aerogel products in the electric vehicle market, we are
planning to expand our aerogel blanket capacity by constructing a second
manufacturing plant in Bulloch County, Georgia. We expect to build the second
plant in two phases at an estimated cost of $575.0 million for the first phase
and $125.0 million for the second phase. We expect to

                                       79
--------------------------------------------------------------------------------
have the first phase of the second plant operational late in the second-half of
2023. In addition, we are planning to construct and commence operation of a
state-of-the-art, automated thermal barrier fabrication operation in Monterrey,
Mexico during 2022 in order to keep pace with the significant potential demand
for our PyroThin thermal barriers.

We are also increasing our investment in the research and development of
next-generation aerogel products and technologies. During 2022, we will continue
to develop aerogel products and technologies for the electric vehicle market. We
believe the commercial potential for our technology in the electric vehicle
market is significant. To meet the anticipated revenue growth and take advantage
of this market opportunity, we are adding personnel, incurring additional
operating expenses, and planning to construct a carbon aerogel battery materials
facility, among other items.

We took several actions during 2021 to increase the financial resources
available to support current operating requirements and capital expenditures.
During the year ended December 31, 2021, we sold an additional 929,981 shares of
our common stock through the ATM offering program and received net proceeds of
$19.4 million. On June 29, 2021, we sold 3,462,124 shares to an affiliate of
Koch in a private placement of our common stock and received net proceeds of
$73.5 million.

On February 15, 2022, we entered into a securities purchase agreement with an
affiliate of Koch to sell 1,791,986 shares for aggregate gross proceeds of $50.0
million, or the Common Stock PIPE. The closing of the Common Stock PIPE is
subject to customary closing conditions, including the expiration or termination
of the waiting period under the Hart-Scott-Rodino Antitrust Improvements Act of
1976. On February 18, 2022, we sold and issued to an affiliate of Koch $100.0
million in aggregate principal amount of Notesor the Convertible Note PIPE. The
Notes bear interest at the rate of SOFR plus 5.50% per annum if interest is paid
in cash, or, if interest is paid in kind (through an increase in the principal
amount of the outstanding Notes or through the issuance of additional Notes), at
SOFR plus 6.50% per annum. Under the terms of the investment, SOFR has a floor
of 1% and a cap of 3%. We can elect to make any interest payment through Cash
Interest, PIK Interest or any combination thereof. Interest on the Notes is
payable semi-annually in arrears on June 30 and December 30, commencing on
June 30, 2022. It is expected that the Notes will mature on February 18, 2027,
subject to earlier conversion, redemption or repurchase.

We believe that our December 31, 2021 cash and cash equivalents balance of $76.6
million, plus the existing and anticipated proceeds from the Convertible Note
PIPE and the Common Stock PIPE, respectively, and funds available under our
revolving credit facility will be sufficient to support current operating
requirements, current research and development activities and the initial
capital expenditures required to support the evolving commercial opportunities
in the electric vehicle market and other strategic business opportunities.

However, we plan to supplement our cash balance and available credit with equity
financings, debt financings, customer prepayments or technology licensing fees
to provide the additional capital necessary to purchase the capital equipment,
construct the new facilities and complete the aerogel capacity expansions
required to support our evolving commercial opportunities and strategic business
initiatives. We also intend to extend or replace our revolving credit facility
with Silicon Valley Bank prior to its maturity.

Primary Sources of Liquidity



Our principal sources of liquidity are currently our cash and cash equivalents
and our revolving credit facility with Silicon Valley Bank. Cash and cash
equivalents consist primarily of cash, money market accounts, and sweep accounts
on deposit with banks. As of December 31, 2021, we had $76.6 million of cash and
cash equivalents.

On November 5, 2020, we entered into a sales agreement for an at-the-market
offering program (ATM) under which we could sell up to $33,871,250 of our common
stock through B. Riley Securities, Inc. We agreed to pay B. Riley a commission
of 3.0% of the gross proceeds of shares sold under the agreement. During the
year ended December 31, 2021, we sold 929,981 shares of our common stock through
the ATM and received net proceeds of $19.4 million.

On June 29, 2021, we sold 3,462,124 shares to an affiliate of Koch in a private
placement of our common stock and received net proceeds of $73.5 million after
deducting fees and offering expenses of $1.5 million.

On February 15, 2022, we entered into a securities purchase agreement with an
affiliate of Koch to sell 1,791,986 shares for aggregate gross proceeds of $50.0
million. The closing of the Common Stock PIPE is subject to customary closing
conditions, including the expiration or termination of the waiting period under
the Hart-Scott-Rodino Antitrust Improvements Act of 1976. On February 18, 2022,
we issued to an affiliate of Koch $100.0 million in aggregate principal amount
of Notes.

On May 1, 2020, our wholly owned subsidiary, Aspen Aerogels Rhode Island, LLC,
(Borrower) executed a note for a loan of $3.7 million pursuant to the Paycheck
Protection Program under the CARES Act, as amended, and administered by the
Small Business Administration (SBA). On August 24, 2021, the SBA remitted $3.7
million in principal and less than $0.1 million in accrued

                                       80
--------------------------------------------------------------------------------
interest to the noteholder after approving the Borrower's application for
forgiveness of the loan under the provisions of the CARES Act. Accordingly, we
recorded a total gain on the extinguishment of debt of $3.7 million during the
year ended December 31, 2021.

We have maintained our revolving credit facility, as amended from time to time,
with Silicon Valley Bank since March 2011. On March 12, 2021, we amended and
restated the revolving credit facility to extend the maturity date to April 28,
2022 and to establish certain minimum Adjusted EBITDA and minimum Adjusted Quick
Ratio covenants. On September 29, 2021, and subsequently on December 27, 2021,
we entered into an amendment to the loan agreement to revise certain financial
covenants, among other items. We intend to extend or replace the facility prior
to its maturity.

Under our revolving credit facility, we may borrow a maximum of $20.0 million,
subject to continued covenant compliance and borrowing base requirements. The
interest rate applicable to borrowings under the revolving credit facility is
based on the prime rate, as defined, subject to a minimum rate of 4.00% per
annum, plus a margin. The rates applicable to borrowings vary from prime rate
plus 0.75% per annum to prime rate plus 2.00% per annum. In addition, we are
required to pay a monthly unused revolving line facility fee of 0.50% per annum
of the average unused portion of the revolving credit facility.

Under the revolving credit facility, we are required to comply with both
non-financial and financial covenants, including minimum Adjusted EBITDA and
Adjusted Quick Ratio covenants, as defined in the loan agreement. At December
31, 2021, we were in compliance with all such covenants. The amount available to
us under the revolving credit facility at December 31, 2021 was $12.6 million
after giving effect to $1.3 million in outstanding letters of credit.

At December 31, 2021, we had no outstanding borrowings under our revolving
credit facility with Silicon Valley Bank, $1.3 million of outstanding letters of
credit secured by the revolving credit facility, and an obligation of $9.7
million associated with prepayments received pursuant to our supply agreement
with BASF. In January 2022, BASF requested that an outstanding prepayment
balance of $4.6 million be repaid and we made the requested repayment on
February 15, 2022.

See "Risk Factors - Risks Related to Our Business and Strategy - We will require
significant additional capital to pursue our growth strategy, but we may not be
able to obtain additional financing on acceptable terms or at all" in this
Annual Report on Form 10-K for the year ended December 31, 2021.

Analysis of Cash Flow

The following table summarizes our cash flows for the periods indicated:



                                                 Year Ended December 31,
                                             2021          2020         

2019


                                                    ($ in thousands)
Net cash provided by (used in):
Operating activities                       $ (18,628 )   $ (9,924 )   $ (1,054 )
Investing activities                         (13,778 )     (3,416 )     (2,112 )
Financing activities                          92,474       26,203        3,472
Net increase in cash                          60,068       12,863          306
Cash, beginning of period                     16,496        3,633        3,327

Cash and cash equivalents, end of period $ 76,564 $ 16,496 $ 3,633




Operating Activities

During 2021, we used $18.6 million in net cash in operating activities, as
compared to the use of $9.9 million in net cash during 2020, an increase in the
use of cash of $8.7 million. This increase in the use of cash was the result of
the increase in net loss adjusted for non-cash items of $19.4 million, and a
decrease in cash provided by changes in working capital of $10.8 million.

During 2020, we used $9.9 million in net cash in operating activities, as
compared to the use of $1.1 million in net cash during 2019, an increase in the
use of cash of $8.8 million. This increase in the use of cash was the result of
the increase in net loss adjusted for non-cash items of $5.7 million, and a
decrease in cash provided by changes in working capital of $3.1 million.

Investing Activities



Net cash used in investing activities is for capital expenditures for machinery
and equipment principally to improve the throughput, efficiency and capacity of
our East Providence facility and engineering designs for the planned aerogel
manufacturing

                                       81

--------------------------------------------------------------------------------

facility in Bulloch County, Georgia. Net cash used in investing activities for 2021 and 2020 totaled $13.8 million and $3.4 million, respectively.

Financing Activities



Net cash provided by financing activities in 2021 totaled $92.5 million and
consisted of $19.4 million of net proceeds from our ATM, net proceeds from the
private placement of common stock of $73.5 million, and proceeds from employee
stock option exercises of $2.3 million, offset, in part, by $2.7 million for
payments for employee tax withholdings associated with the vesting of restricted
stock units.

Net cash provided by financing activities in 2020 totaled $26.2 million and
consisted of $19.4 million in borrowings under our revolving credit facility,
$14.8 million in net proceeds from an underwritten public offering of our common
stock, $9.5 million in net proceeds from our ATM, $3.7 million in net proceeds
from the issuance of long term debt and $2.6 million in proceeds from employee
stock option exercises, offset, in part, by $22.6 million of repayments under
our revolving credit facility and $1.2 million for payments for employee tax
withholdings associated with the vesting of restricted stock units.

Capital Spending and Future Capital Requirements



We have made capital expenditures primarily to develop and expand our
manufacturing capacity. Our capital expenditures totaled $13.8 million in 2021,
$3.4 million in 2020 and $2.1 million in 2019. As of December 31, 2021, we had
capital commitments of approximately $16.9 million, which included commitments
for which we have entered into contracts as well as commitments authorized by
our Board of Directors and relate to the enhancement of our existing production
lines in our East Providence facility and the planned aerogel manufacturing
facility in Bulloch County, Georgia. These commitments consist primarily of
costs for equipment and construction.

We expect to build a second manufacturing plant in Bulloch County, Georgia, in
two phases at an estimated cost of $575.0 million for the first phase and $125.0
million for the second phase. We currently expect that the first phase of the
plant will increase our annual revenue capacity by approximately $650.0 million
and the second phase by approximately $700.0 million.

We intend to fund capital expenditures related to the expansion of capacity of
our existing manufacturing facility with our existing cash balance, available
credit and anticipated cash flows from operations. We plan to fund the capital
expenditures required to establish an automated thermal barrier fabrication
operation, build a carbon aerogel battery materials facility, and to construct a
new aerogel blanket manufacturing facility with additional equity financings,
debt financings, customer prepayments, technology licensing fees or credit
facilities.

Off-Balance Sheet Arrangements



Since inception, we have not engaged in any off-balance sheet activities that
have or are reasonably likely to have a material current or future effect on our
financial condition, changes in financial condition, revenues or expenses,
results of operations, liquidity, capital expenditures, or capital resources.

Contractual Obligations and Commitments

Operating Leases



We lease office space for our corporate offices in Northborough, Massachusetts,
which expires in 2031. We also lease additional facilities in East Providence,
Rhode Island; Marlborough, Massachusetts; and Pawtucket, Rhode Island for
research, administrative, fabrication, and warehousing purposes under leases
expiring between March 31, 2024 and October 1, 2031. See "Item 2 - Properties."
We also lease vehicles and equipment under non-cancelable operating leases that
expire at various dates.

On December 22, 2021 we entered into a modified lease with G&I IX Forbes Whitney
LLC, to lease approximately 51,650 square feet of space located at 30 Forbes
Road, Northborough, Massachusetts 01532, the location of our current
headquarters. The lease superseded a lease between us and Forbes Whitney LLC's
predecessor-in-interest. The term of the lease began retroactively on
September 1, 2021 and ends on December 31, 2031. The annual base rent associated
with the lease was approximately $459,000 during 2021 and has and will increase
by approximately 3% annually through August 31, 2027. Beginning September 1,
2027, the base rent for the Leased Property would be reset to $11.75 per square
foot, increasing by 3% annually for the remaining term of the

                                       82
--------------------------------------------------------------------------------
lease. The lease also provides for our payment of our pro rata share of real
estate taxes and certain other expenses. Upon the expiration of the lease term,
we will have the right to extend the lease for an additional five years.

Thermal Barrier Contract



We are party to production contracts with a major U.S. automotive original
equipment manufacturer, or OEM, to supply fabricated, multi-part thermal
barriers, or Barriers, for use in the battery system of its next-generation
electric vehicles, or Contracts. Pursuant to the Contracts, we are obligated to
supply Barriers at fixed annual prices and at volumes to be specified by the OEM
up to a daily maximum quantity through the respective terms of the agreements,
which expire at various times from 2026 through 2034. While the OEM has agreed
to purchase its requirement for Barriers for locations to be designated from
time to time by the OEM, it has no obligation to purchase any minimum quantity
of Barriers under the Contracts. In addition, the OEM may terminate the
Contracts any time and for any or no reason. All other terms of the Contracts
are generally consistent with the OEM's standard purchase terms, including
quality and warranty provisions customary in the automotive industry.

Supply Agreement



We were party to a supply agreement, as amended, with BASF Polyurethanes GmbH
(BASF), or the Supply Agreement, and a joint development agreement with BASF SE,
or the JDA. Pursuant to the Supply Agreement, the Company agreed to sell
exclusively to BASF certain of our products at annual volumes specified by BASF,
subject to certain volume limits, through December 31, 2027.

Through the year ended December 31, 2019, BASF made two prepayments each in the
amount of $5.0 million to us. BASF had the right to request that 25.3% of any
amounts invoiced by us to BASF for Spaceloft A2 were to be credited against the
outstanding balance of the prepayments. BASF also had the right to request that
we repay any uncredited amount of the first prepayment to BASF following a
six-week notice period on or after January 1, 2022 and the second prepayment on
or after January 1, 2023.

As of December 31, 2021, we had received $10.0 million in prepayments from BASF
and applied approximately $0.3 million of credits against amounts invoiced to
BASF for Spaceloft A2.

During 2021, we jointly announced that BASF would discontinue further marketing and sale of Spaceloft A2 as of November 15, 2021. After that date, BASF customers have had the right to purchase Spaceloft A2 directly from the Company.



On December 15, 2021, we terminated the supply arrangement with BASF. As part of
the termination, we agreed that any uncredited prepayment balances would remain
outstanding and subject to repayment upon BASF's request following the requisite
six-week notice periods after January 1, 2022 and January 1, 2023, respectively.

Revolving Credit Facility



In March 2011, we entered into a revolving credit facility with Silicon Valley
Bank. This facility had been amended at various dates through December 2020. On
March 12, 2021, we amended and restated our revolving credit facility with
Silicon Valley Bank to extend the maturity date of the revolving credit facility
to April 28, 2022 and to establish certain minimum Adjusted EBITDA levels with
respect to the minimum Adjusted EBITDA and minimum Adjusted Quick Ratio
covenants, as defined. On September 29, 2021 and subsequently on December 27,
2021, we entered into an amendment to the Loan Agreement to revise certain
financial covenants, among other things. Under our revolving credit facility, we
are permitted to borrow a maximum of $20.0 million, subject to continued
covenant compliance and borrowing base requirements. The interest rate
applicable to borrowings under the revolving credit facility is based on the
prime rate, subject to a minimum rate of 4.00% per annum, plus a margin. Prime
rate-based rates vary from prime rate plus 0.75% per annum to prime rate plus
2.00% per annum. In addition, we are required to pay a monthly unused revolving
line of credit facility fee of 0.50% per annum of the average unused portion of
the revolving credit facility. We intend to extend or replace the facility prior
to its maturity.

At December 31, 2021, the amount available to us under the revolving credit facility was $12.6 million after giving effect to $1.3 million in letters of credit outstanding under the facility.



On February 18, 2022, we sold and issued to an affiliate of Koch $100.0 million
in aggregate principal amount of Notes. The Notes bear interest at the rate of
SOFR plus 5.50% per annum if interest is paid in cash, or, if interest is paid
in kind (through an increase in the principal amount of the outstanding Notes or
through the issuance of additional Notes), at SOFR plus 6.50% per annum. Under
the terms of the investment, SOFR has a floor of 1% and a cap of 3%. We can
elect to make any interest payment through Cash Interest, PIK Interest or any
combination thereof. Interest on the Notes is payable semi-annually in arrears
on June 30

                                       83

--------------------------------------------------------------------------------

and December 30, commencing on June 30, 2022. It is expected that the Notes will mature on February 18, 2027, subject to earlier conversion, redemption or repurchase.



The Notes are convertible at the option of the holder at any time until the
business day prior to the maturity date, including in connection with a
redemption by us. The Notes are convertible into shares of common stock based on
an initial conversion rate of 28.623257 shares of our common stock per $1,000
principal amount of the Notes (which is equal to an initial conversion price of
$34.936625 per share, or the Conversion Price), in each case subject to
customary anti-dilution and other adjustments (as described in the Indenture,
which governs the Notes). If the closing price per share of our common stock on
the New York Stock Exchange is at least 130% of the Conversion Price for 20
consecutive trading days, we may elect to convert the principal and accrued
interest owing under the Notes, plus a make-whole amount equal to the sum of the
present values of the remaining interest payments that would have otherwise been
payable from the date of such conversion, redemption or repurchase, as
applicable, through maturity, or the Make-Whole Amount, into our common stock at
the Conversion Price.

The Notes are redeemable by us at any time and from time to time in the event
that the volume weighted average price of our common stock for the 10 trading
days immediately preceding the date on which we provide the redemption notice
has been at least 130% of the Conversion Price then in effect, at a redemption
price of 100% of the principal amount of such Notes, plus accrued and unpaid
interest to, but excluding the redemption date, plus the Make-Whole Amount.

Recently Issued Accounting Standards



From time to time, new accounting pronouncements are issued by the Financial
Accounting Standards Board (FASB) or other standard setting bodies. Recently
issued standards typically do not require adoption until a future effective
date. Prior to their effective date, the Company evaluates the pronouncements to
determine the potential effects of adoption to its consolidated financial
statements.

Standards Implemented Since December 31, 2020



The Company has not implemented any accounting standards that had a material
impact on its consolidated financial statements during the year ended December
31, 2021.

Standards to be Implemented

The Company believes that the impact of recently issued accounting standards
that are not yet effective will not have a material impact on its consolidated
financial statements.

Critical Accounting Policies and Estimates



Our financial statements are prepared in accordance with accounting principles
generally accepted in the United States of America. The preparation of our
financial statements and related disclosures requires us to make estimates,
assumptions and judgments that affect the reported amount of assets,
liabilities, revenue, costs and expenses and related disclosures. We believe
that the estimates, assumptions and judgments involved in these accounting
policies have the greatest potential impact on our financial statements; and
therefore, we consider these to be our critical accounting policies.
Accordingly, we evaluate our estimates and assumptions on an ongoing basis. Our
actual results may differ from these estimates under different assumptions and
conditions. See note 2 to our consolidated financial statements included
elsewhere in this Annual Report on Form 10-K for information about these
critical accounting policies, as well as a description of our other significant
accounting policies.

Revenue Recognition

We recognize product revenue from the sale of our line of aerogel products and
research services revenue from the provision of services under contracts with
various agencies of the U.S. government and other institutions. Product and
research services revenue is recognized upon the satisfaction of contractual
performance obligations. In general, our customary shipping terms are FOB
shipping point. Products are typically delivered without significant post-sale
obligations to customers other than standard warranty obligations for product
defects. We provide warranties for our products and record the estimated cost
within cost of sales in the period that the revenue is recorded. Our standard
warranty period extends one to two years from the date of shipment, depending on
the type of product purchased. Our warranties provide that our products will be
free from defects in material and workmanship, and will, under normal use,
conform to the specifications for the product.

                                       84
--------------------------------------------------------------------------------
We recorded warranty expense of less than $0.1 million during the year ended
December 31, 2021. We did not record any warranty expense during the years ended
December 31, 2020 and 2019. As of December 31, 2021, we had satisfied all
outstanding warranty claims.

Research services revenue is derived from the execution of contracts awarded by
the U.S. government, other government agencies and other institutions. Our
research service arrangements require us to perform research to investigate new
forms and applications of aerogel technology. We record revenue earned on
research services contracts using the percentage-of-completion method in two
ways: (1) for firm-fixed-price contracts, we accrue that portion of the total
contract price that is allocable, on the basis of our estimates of costs
incurred to date to total contract cost; (2) for cost-plus-fixed-fee contracts,
we record revenue that is equal to total payroll cost incurred times a stated
factor plus reimbursable expenses, to a stated upper limit. The primary cost in
these arrangements is the labor effort expended in completing the research.
Typically, the only deliverable, other than labor hours expended, is reporting
research results to the customer or delivery of research grade aerogel products.
Because the input measure of labor hours expended is also reflective of the
output measure, it is a reliable means to measure the extent of progress towards
completion. Contract costs and rates used to allocate overhead to contracts are
subject to audit by the respective contracting government agency. Revisions in
cost estimates and fees during the course of the contract are reflected in the
accounting period in which the facts that require the revisions become known. In
2019, we decided to wind down our existing contract research activities. This
decision reflected our desire to focus our research and development resources on
initiatives to improve the profitability of our existing business and on efforts
to develop new products and next-generation technology with application in new,
high value markets.

Stock-based Compensation

We maintain an equity incentive plan pursuant to which our board of directors
may grant qualified and nonqualified stock options, restricted stock, restricted
stock units and other stock-based awards to board members, officers, key
employees and others who provide or have provided service to us.

We measure the costs associated with stock-based awards based on their estimated
fair value at date of grant. We recognize the cost of stock-based awards as
service, performance or market conditions are met. Future expense amounts for
any particular quarterly or annual period could be affected by changes in our
assumptions or changes in market conditions.

Stock Options



We use the Black-Scholes option-pricing model to estimate the fair value of
stock option awards. The determination of the estimated fair value of stock
option awards is based on a number of complex and subjective assumptions. These
assumptions include the determination of the estimated fair value of the
underlying security, the expected volatility of the underlying security, a
risk-free interest rate, the expected term of the option, and the forfeiture
rate for the award class. The following assumptions were used to estimate the
fair value of the option awards:

                                          Year Ended
                                         December 31,
                                 2021        2020        2019
Weighted-average assumptions:
Expected term (in years)           5.96        5.96        5.81
Expected volatility               59.80 %     52.27 %     49.90 %
Risk free rate                     0.86 %      1.08 %      2.44 %
Expected dividend yield               - %         - %         - %


• The expected term represents the period that our stock-based awards are

expected to be outstanding and is determined using the simplified method


        described in ASC Topic 718, Compensation - Stock Compensation, for all
        grants. We believe this is a better representation of the estimated life
        than our actual limited historical exercise behavior.

• For the year ended December 31, 2021, we used our historical volatility as

a basis to estimate expected volatility in the valuation of stock options.

For the years ended December 31, 2020 and 2019, the expected volatility is

primarily based on the weighted-average volatility of up to 17 companies

within various industries that we believe are similar to our own.

• The risk-free interest rate is based on U.S. Treasury zero-coupon issues

with a remaining term equal to the expected life assumed at the date of

grant.

• We use an expected dividend yield of zero, since we do not intend to pay

cash dividends on our common stock in the foreseeable future, nor have we

paid dividends on our common stock in the past.


                                       85
--------------------------------------------------------------------------------
For stock options that contained a market condition we use a Monte-Carlo
Simulation model to estimate the grant date fair value of awards expected to
vest. We based the simulation model on the Black Scholes option-pricing model
and a number of other complex assumptions including (i) whether the vesting
condition would be satisfied within the time-vesting periods, and (ii) the date
the common stock price target would be achieved per the terms of the agreement.
On December 10, 2020, we modified the vesting conditions of NSOs to purchase
116,279 shares of common stock held by our CEO to extend the time period to
achieve the common stock price target. We accounted for the extension of the
time period as a modification and recognized $1.1 million of incremental stock
compensation expense during the year ended December 31, 2020.

For the restricted stock award issued to our Chief Executive Officer during the
year ended December 31, 2015 that contains a performance condition, we assess
the probability that the performance condition will be satisfied. On August 2,
2017, we modified the performance target with respect to 78,125 shares of these
awards. As of December 31, 2020, the performance condition was not achieved and
the award expired by its terms.

For the restricted stock awards issued to our Chief Executive Officer during the
year ended December 31, 2021 that will vest subject to achievement of certain
volume weighted average common stock price targets over a three-to-five year
period, we used a Monte-Carlo simulation model to estimate the grant date fair
value with respect to 461,616 shares of restricted common stock. The award had
an aggregate date fair value of $6.5 million.

During 2020, we estimated the fair value of the modified NSOs to purchase 116,279 of common stock held by our Chief Executive Officer by use of the Black-Scholes option-pricing model assuming an expected term of 2.5 years, an expected volatility of 67.23%, a risk-free rate of 0.17% and an expected dividend yield of zero.





                                       86

--------------------------------------------------------------------------------

© Edgar Online, source Glimpses