Forward-Looking Statements
This Quarterly Report on Form 10-Q ("Report") contains statements which constitute "forward-looking statements" within the meaning of the Private Securities Litigation Reform Act of 1995. These statements appear throughout this Report and can be identified by the use of forward-looking terminology such as "believes," "expects," "may," "estimates," "will," "should," "plans" or "anticipates," or the negative of the foregoing or other variations of comparable terminology, or by discussions of strategy. Readers are cautioned that any such forwardlooking statements are not guarantees of future performance and involve significant risks and uncertainties and that actual results may vary from those in the forward-looking statements as a result of various factors. These factors include: (i) the effectiveness of management's strategies and decisions, including strategic investments, capital spending strategies, processes and countermeasures implemented to address operational and supply chain challenges and the execution of those strategies; (ii) general economic and business conditions, including the impact of the global outbreak of Coronavirus Disease 2019 ("COVID-19") and governmental and other actions taken in response, cyclicality, reshoring, supply interruptions, including the most recent disruptions resulting from the supply demand imbalances in the magnesium and silicon markets, and other conditions that impact demand drivers in the aerospace/high strength, automotive, general engineering, packaging and other end markets we serve; (iii) our ability to participate in mature and anticipated new automotive programs expected to launch in the future and successfully launch new automotive programs; (iv) changes or shifts in defense spending due to competing national priorities; (v) pricing, market conditions and our ability to effectively execute commercial and labor strategies, pass through cost increases, including the institution of surcharges, and flex costs in response to changing economic conditions and inflation; (vi) developments in technology; (vii) the impact of our future earnings, cash flows, financial condition, capital requirements and other factors on our financial strength and flexibility; (viii) new or modified statutory or regulatory requirements; and (ix) the successful integration of acquired operations and technologies continue to drive innovative solutions and further advance our capabilities. This Item and Part I, Item 1A. "Risk Factors" included in our Annual Report on Form 10-K for the year endedDecember 31, 2021 each identify other factors that could cause actual results to vary. No assurance can be given that these are all of the factors that could cause actual results to vary materially from the forwardlooking statements. The following discussion and analysis of our financial condition and results of operations should be read in conjunction with Part I, Item 1. "Financial Statements" of this Report and our consolidated financial statements and related notes included in Part II, Item 8. "Financial Statements and Supplementary Data" of our Annual Report on Form 10-K for the year endedDecember 31, 2021 .
Non-GAAP Financial Measures
This information contains certain non-GAAP financial measures. A non-GAAP financial measure is defined as a numerical measure of a company's financial performance that excludes or includes amounts so as to be different than the most directly comparable measure calculated and presented in accordance with generally accepted accounting principles ("GAAP") in the statements of income, balance sheets or statements of cash flows of the company. We have provided a reconciliation of nonGAAP financial measures to the most directly comparable financial measure in the accompanying tables. We have also provided discussion of the reasons we believe that presentation of the non-GAAP financial measures provide useful information to investors, as well as any additional ways in which we use the non-GAAP financial measures. The non-GAAP financial measures used in the following discussions are value added revenue ("VAR"), adjusted earnings before interest, taxes, depreciation and amortization ("Adjusted EBITDA") and ratios related thereto. These measures are presented because management uses this information to monitor and evaluate financial results and trends and believes this information to also be useful for investors. In the discussion of operating results below, we refer to certain items as "non-run-rate items." For purposes of such discussion, non-run-rate items are items that, while they may recur from period-to-period: (i) are particularly material to results; (ii) affect costs primarily as a result of external market factors; and (iii) may not recur in future periods if the same level of underlying performance were to occur. Non-run-rate items are part of our business and operating environment but are worthy of being highlighted for the benefit of readers of our financial statements. Our intent is to allow users of the financial statements to consider our results both in light of and separately from such items. For a reconciliation of Adjusted EBITDA to Net loss, see below in "Results of Operations - Selected Operational and Financial Information." Reconciliations of certain forward-looking non-GAAP financial measures to comparable GAAP measures are not provided because certain items required for such reconciliations are outside of our control and/or cannot be reasonably predicted or provided without unreasonable effort.
Metal Pricing Policies
A fundamental part of our business model is to remain neutral to the impact from fluctuations in the market price for aluminum and certain alloys, thereby earning profit predominately from the conversion of aluminum into semi-fabricated mill products. We refer to this as "metal price neutrality." We purchase primary and scrap, or recycled, aluminum, our main raw material, and alloys at prices that fluctuate on a monthly basis, and our pricing policies generally allow us to pass the underlying cost of aluminum and alloys 22 -------------------------------------------------------------------------------- through to our customers so that we remain neutral to metal pricing. However, for some of our higher VAR products sold on a spot basis, competitive dynamics may limit the amount and/or delay the timing of selling price increases to recover our increased aluminum and alloy costs, resulting in a lag up to several months during which we may be exposed to metal price risk. As a result, we can experience an adverse impact when aluminum and alloy prices increase, and a favorable impact to us when aluminum and alloy prices decline, as we and our competitors tend to defer adjusting pricing unless market dynamics require such in a declining metal cost environment. Additionally, we sometimes enter into firm-price customer sales agreements that specify a firm underlying metal price plus a conversion price. Spot sales with lagged aluminum and alloy price pass through and firm-price sales agreements create price exposure for us, which we mitigate through a hedging program with an objective to remain metal price neutral. Our pricing policies and hedging program are intended to significantly reduce or eliminate the impact on our profitability of fluctuations in underlying price of primary and scrap, or recycled, aluminum, our main raw material, and alloys so that our earnings are predominantly associated with the conversion of aluminum to semifabricated mill products. To allow users of our financial statements to consider the impact of aluminum and alloy cost on our Net sales, we disclose Net sales as well as VAR, which is Net sales less the Hedged Cost of Alloyed Metal. As used in this discussion, "Hedged Cost of Alloyed Metal" is the cost of aluminum at the average Midwest Transaction Price ("Midwest Price") plus the cost of alloying elements and any realized gains and/or losses on settled hedges related to the metal sold in the referenced period. The average Midwest Price of aluminum reflects the primary aluminum supply/demand dynamics inNorth America . For a reconciliation of VAR to Net sales, see below in "Results of Operations - Selected Operational and Financial Information."
Business Overview
We manufacture and sell semi-fabricated specialty aluminum mill products for the following end market applications: (i) aerospace and high strength ("Aero/HS products"); (ii) aluminum beverage and food packaging ("Packaging"); (iii) automotive ("Automotive Extrusions"); (iv) general engineering ("GE products"); and (v) other industrial ("Other products"). Our fabricated aluminum mill products include flat-rolled (plate, sheet and coil), extruded (rod, bar, hollows and shapes), drawn (rod, bar, pipe, tube and wire) and certain cast aluminum products. The sophistication of our products is due to the metallurgy and physical properties of the metal and the special characteristics that are required for particular end uses. We strategically choose to serve technically challenging applications for which we can deploy our core metallurgical and process technology capabilities to produce highly engineered mill products with differentiated characteristics that present opportunities for us to receive premium pricing and to create long-term profitable growth. With respect to the global market for flat-rolled aluminum mill products, our focus is on heat treat plate and sheet for applications that require higher strength and other desired product attributes that cannot be achieved by common alloy rolled products. The primary end market applications of flat-rolled heat treat plate and sheet, which are produced at our rolling mill inSpokane, Washington ("Trentwood"), are Aero/HS products (which we sell globally) andGE products (which we predominantly sell withinNorth America ). OnMarch 31, 2021 , with the completion of our acquisition ofAlcoa Warrick LLC and certain assets comprising the aluminum casting and rolling mill facility located inWarrick County, Indiana (collectively, "Warrick"), we expanded our flat-rolled aluminum products to include bare and coated aluminum coil for can stock applications in the beverage and food packaging industry inNorth America . Our Packaging products require demanding attributes and can be further processed to include coating and slitting depending on customer specifications. In the areas of aluminum extrusions, we focus on demanding Aero/HS products, Automotive Extrusions andGE products that require high strength, machinability or other specific properties where we can create and maintain a defensible competitive position because of our technical expertise, strong production capability and high product quality. Our 11 extrusion/drawing facilities, 10 of which are inthe United States and one of which is inCanada , serve primarily North American demand for aerospace, automotive or general engineering applications. Additionally, we have a facility inColumbia, New Jersey , that focuses on multi-material advanced manufacturing methods and techniques, which include multi-axis computer numerical control ("CNC") machining, additive manufacturing ("3D Printing"), welding and fabrication for demanding aerospace and defense, automotive, high tech and general industrial applications. Our consolidated Net sales for the six months endedJune 30, 2022 totaled$1.9 billion on 670.5 million pounds shipped from our facilities. We employed approximately 4,015 people atJune 30, 2022 . We have long-standing relationships with our customers, which consist primarily of blue-chip companies including leading aerospace and automotive manufacturers, tier one aerospace and automotive suppliers, food and beverage packaging manufacturers and metal service centers. As ofJune 30, 2022 , approximately 73% of our shipments has been sold direct to manufacturers or tier one suppliers and approximately 27% has been sold to metal service centers. In our served markets, we seek to be the supplier of choice by pursuing "Best in Class" customer satisfaction driven by quality, availability, service and delivery performance. We believe we differentiate our product portfolio through our broad product offering and our KaiserSelect® products, which are engineered and manufactured to deliver enhanced product characteristics with improved consistency, so as to result in better performance, lower waste and, in many cases, lower production cost for our customers. 23 --------------------------------------------------------------------------------
Metal and Magnesium Supply
As we have previously discussed,Warrick has faced specific challenges with theSeptember 2021 force majeure declaration of its primary magnesium supplier,US Magnesium, LLC ("US Mag"), which resulted in a significant reduction in deliveries while we were also being impacted by the operational challenges Alcoa Corporation was experiencing at its adjacent smelter, which supplies primary aluminum toWarrick . InJune 2022 , US Mag deliveries unexpectedly stopped while performance of the smelter also rapidly deteriorated, negatively impactingWarrick's operating efficiency and financial performance. As a result of the abrupt and unexpected decline in magnesium supply, onJuly 7, 2022 , we declared force majeure at ourWarrick rolling mill due to the limited availability of magnesium utilized in the production of our aluminum beverage and food packaging products, reducing our ability to produce those products at the time. We are continuing to diversify our magnesium supply chain and qualify additional sources to replace all of the volume previously contracted by US Mag and preparing to operate independently of Alcoa Corporation's smelter and power plant, which supplies power toWarrick . See our "Outlook" discussion below for additional details around anticipated production and delivery volumes resulting from these supply chain issues.
Highlights of the quarter ended
• Strong demand forGE products and Packaging; • Continued recovery in demand for Aero/HS products; • Higher pricing largely mitigating inflationary and commodity costs; • Continued increase in inflationary cost remains challenging;
• Incremental costs of approximately
metal and magnesium supply chain issues; and
• Cash dividends and dividend equivalents of
million paid during the quarter ended
Results of Operations
Consolidated Results of Operations
Net Sales . Net sales totaled$954.2 million and$741.0 million for the quarters endedJune 30, 2022 andJune 30, 2021 , respectively, reflecting a 1.5 million pound decrease in shipment volume and a$0.65 /lb (30%) increase in average realized sales price per pound. The shipment volume decrease reflected: (i) a 6.1 million pound (3%) decrease in Packaging, reflecting metal flow issues and magnesium shortages that impacted our ability to ship product to customers and (ii) a 3.6 million pound (55%) decrease in Other products, partially offset by: (i) a 7.5 million pound (18%) increase in Aero/HS products, reflecting improved pricing, continuing improvement in underling commercial aerospace shipments and steady strength in defense and business jet related applications; (ii) a 0.4 million pound (2%) increase in Automotive Extrusions, which was relatively flat, reflecting the continuing impact of the ongoing semiconductor shortage and other supply chain disruptions in the automotive industry; and (iii) a 0.3 million pound (0.4%) increase inGE products reflecting continued strong demand for our products. The average realized sales price per pound reflected a$0.47 /lb (37%) increase in average Hedged Cost of Alloyed Metal price per pound and an$0.18 /lb (19%) increase in VAR per pound reflecting higher pricing and surcharges to offset higher inflationary and commodity related costs. See the table in "Selected Operational and Financial Information" below for further details. Net sales totaled$1,903.0 million and$1,065.0 million for the six months endedJune 30, 2022 andJune 30, 2021 , respectively, reflecting a 197.0 million pound (42%) increase in shipment volume and a$0.59 /lb (26%) increase in average realized sales price per pound. The shipment volume increase reflected: (i) a 168.6 million pound (91%) increase in Packaging reflecting a full six months of shipments during 2022 as a result of ourWarrick acquisition, which was completed onMarch 31, 2021 ; (ii) a 16.9 million pound (22%) increase in Aero/HS products reflecting continued strength in demand for our defense related applications and improving demand for commercial aerospace as we continue to see the recovery in air travel and higher shipments of new aircraft from both major airframe producers; and (iii) a 16.7 million pound (11%) increase inGE products reflecting continued strong underlying demand for semiconductor plate and industrial and machine tools, partially offset by a 3.5 million pound (7%) decrease in Automotive Extrusions driven by the shortage of semiconductors that has impacted North American production levels. The average realized sales price per pound reflected a$0.51 /lb (42%) increase in average Hedged Cost of Alloyed Metal price per pound and an$0.08 /lb (8%) increase in VAR per pound reflecting higher pricing and surcharges to offset higher inflationary and commodity related costs. See the table in "Selected Operational and Financial Information" below for further details. Cost of Products Sold, Excluding Depreciation and Amortization and Other Items. Cost of products sold, excluding depreciation and amortization and other items for the quarter endedJune 30, 2022 totaled$898.4 million , or 94% of Net sales, compared to$673.3 million , or 91% of Net sales, for the quarter endedJune 30, 2021 . The increase of$225.1 million reflected: (i) a$154.9 million increase in Hedged Cost of Alloyed Metal and (ii) a$70.2 million increase in net manufacturing conversion and other costs. Of the 24 --------------------------------------------------------------------------------$154.9 million increase in Hedged Cost of Alloyed Metal,$156.9 million was due to higher hedged metal prices offset by$2.0 million due to lower shipment volume, as discussed above in "Net Sales ." The$70.2 million increase in net manufacturing conversion and other costs reflected: (i) a$28.8 million increase related to lower utilization of scrap, or recycled aluminum, and higher alloy input costs per unit of production, which includes the majority of theUS Mag and Alcoa Corporation operational issues as discussed above in "Metal and Magnesium SupplyChain Issues "; (ii) a$24.3 million increase in manufacturing costs due to lower efficiencies and higher labor costs; (iii)$11.0 million of higher benefits and overhead costs; and (iv) a$5.8 million increase in energy costs. See "Selected Operational and Financial Information" below for a further discussion of the comparative results of operations for the quarters endedJune 30, 2022 andJune 30, 2021 . Cost of products sold, excluding depreciation and amortization and other items for the six months endedJune 30, 2022 totaled$1,764.3 million , or 93% of Net sales, compared to$935.8 million , or 88% of Net sales, for the six months endedJune 30, 2021 . The increase of$828.5 million reflected: (i) a$581.0 million increase in Hedged Cost of Alloyed Metal and (ii) a$247.5 million increase in net manufacturing conversion and other costs. Of the$581.0 million increase in Hedged Cost of Alloyed Metal,$341.7 million was due to higher hedged metal prices and$239.3 million was due to higher shipment volume, as discussed above in "Net Sales ." The$247.5 million increase in net manufacturing conversion and other costs reflected: (i) a$139.7 million increase related to higher sales, primarily due to a full six months of shipments during 2022 as a result of ourWarrick acquisition, which was completed onMarch 31, 2021 ; (ii)$59.3 million of additional overhead associated with the increase in Packaging related volume, as well as higher energy, freight and metal costs driven by inflation, transportation bottlenecks and supply chain inefficiencies; and (iii)$41.9 million of higher benefits and overhead costs. Principal factors contributing to our inflationary pressures include supply chain disruptions, labor shortages and geopolitical factors. See "Selected Operational and Financial Information" below for a further discussion of the comparative results of operations for the six months endedJune 30, 2022 andJune 30, 2021 . Selling, General, Administrative, Research and Development ("SG&A and R&D"). SG&A and R&D expense totaled$27.5 million and$30.9 million for the quarters endedJune 30, 2022 andJune 30, 2021 , respectively, and$57.7 million and$62.7 million for six months endedJune 30, 2022 andJune 30, 2021 , respectively. The decrease during the quarter endedJune 30, 2022 was primarily due to a$3.5 million decrease in legal, consulting and outsourced services expense primarily related to the winding down of services in conjunction with theWarrick acquisition. The decrease for the six months endedJune 30, 2022 compared withJune 30, 2021 was due primarily to an$11.7 million decrease in legal, consulting and outsourced services expense primarily related to the winding down of services in conjunction with theWarrick acquisition, partially offset by: (i) a$4.1 million increase due to the addition ofWarrick operations and (ii) a$3.0 million increase in salaries and benefits. Restructuring Cost (Benefit). Restructuring cost (benefit) was a benefit of$0.1 million and$0.8 million for the quarter and six months endedJune 30, 2021 , respectively, due to cost estimate revisions. We fulfilled all remaining obligations under this restructuring plan as ofDecember 31, 2021 . Other operating charges, net. Other operating charges, net, of$3.2 million for the quarter and six months endedJune 30, 2022 was primarily due to the impairment of our favorable commodity contract intangible asset. See Note 1 of Notes to Interim Consolidated Financial Statements included in this Report for further details.
Interest Expense. See Note 5 of Notes to Interim Consolidated Financial
Statements included in this Report for a discussion of our debt and credit
facilities that were in effect during the quarters and six months ended
Other Expense, Net. See Note 8 of Notes to Interim Consolidated Financial Statements included in this Report for details.
Income Tax Benefit. See Note 9 of Notes to Interim Consolidated Financial Statements included in this Report for disclosure regarding our income tax benefit.
Selected Operational and Financial Information
The following data should be read in conjunction with our consolidated financial statements and the notes thereto included in Part I, Item 1. "Financial Statements" of this Report. Interim results are not necessarily indicative of those for a full year. 25 -------------------------------------------------------------------------------- The table below provides selected operational and financial information (in millions of dollars): Quarter Ended June 30, Six Months Ended June 30, 2022 2021 2022 2021 Net loss$ (13.8 ) $ (22.4 ) $ (5.7 ) $ (17.9 ) Interest expense 12.2 12.4 24.4 24.7 Other expense, net 3.7 36.6 5.3 37.0 Income tax benefit (4.1 ) (15.5 ) (0.8 ) (15.8 ) Depreciation and amortization 27.1 25.8 54.6 39.3 Non-run-rate items: Restructuring cost (benefit) - (0.1 ) - (0.8 ) Adjustments to plant-level LIFO1 9.9 14.1 12.6 11.2 Mark-to-market loss on derivative instruments2 2.9 0.4 1.9 0.1 Non-cash asset impairment charge 3.2 - 3.2 - Environmental expenses3 0.1 - 0.1 - Acquisition (credits) costs4 (0.1 ) 7.4 0.5 18.4 Total non-run-rate items 16.0 21.8 18.3 28.9 Adjusted EBITDA$ 41.1 $ 58.7 $ 96.1 $ 96.2
1 We manage our business on a monthly last-in, first-out ("LIFO") basis at each
plant, but report inventory externally on an annual LIFO basis in accordance
with GAAP on a consolidated basis. This line item represents the conversion
from GAAP LIFO applied on a consolidated basis to monthly LIFO applied on a
plant-by-plant basis. For the quarter and six months ended
this line item reflects a
from a purchase accounting adjustment to step-up
value.
2 Mark-to-market loss on derivative instruments represented: (i) for 2022 and
2021, the loss on non-designated commodity hedges and (ii) for 2021, the
reversal of mark-to-market (gain) loss on commodity hedges entered into prior
to the adoption of Accounting Standards Update ("ASU") No. 2017-12,
Derivatives and Hedging (Topic 815): Targeted Improvements to Accounting for
Hedging Activities ("ASU 2017-12") and settled in the periods presented above. Adjusted EBITDA reflects the realized gains and losses related to these derivatives upon settlement. 3 Non-run-rate environmental expenses are related to legacy activities at
operating facilities prior to
Consolidated Financial Statements included in this Report for additional
information relating to the environmental expenses.
4 Acquisition (credits) costs are non-run-rate acquisition-related transaction
items, which include professional fees, as well as noncash hedging charges
recorded in connection with our
Adjusted EBITDA for the quarter endedJune 30, 2022 was$17.6 million lower than Adjusted EBITDA for the quarter endedJune 30, 2021 . Adjusted EBITDA for the quarter endedJune 30, 2022 was impacted by approximately$14.0 million of incremental cost related to supply chain issues in connection with the operational challenges Alcoa Corporation was experiencing at its adjacent smelter, which supplies primary aluminum toWarrick , and US Mag supply chain disruptions as discussed above in "Metal and Magnesium SupplyChain Issues ." In addition, the current quarter was impacted by higher major maintenance, manufacturing, energy and employee related cost, which were partially offset by improved pricing and commodity and freight surcharges as discussed above in "Consolidated Results of Operations." Adjusted EBITDA for the six months endedJune 30, 2022 was$0.1 million lower than Adjusted EBITDA for the six months endedJune 30, 2021 . Adjusted EBITDA for the six months endedJune 30, 2022 reflected the full six months of our packaging operations which were offset by: (i) approximately$20.0 million of incremental cost, primarily driven by the metal and magnesium supply chain issues and (ii)$6.0 million of higher than normal international freight cost at our Trentwood facility. In addition, we had inflation driven higher energy, manufacturing and employee related cost that were not fully recovered through pricing increases. 26 --------------------------------------------------------------------------------
The following table provides our shipment and VAR information (in millions of dollars, except shipments and VAR per pound) by end market applications:
Quarter Ended June 30, Six Months Ended June 30, 2022 2021 2022 2021 Aero/HS Products: Shipments (mmlbs) 48.3 40.8 93.8 76.9 $ $ / lb $ $ / lb $ $ / lb $ $ / lb Net sales$ 175.4 $ 3.63 $ 133.9 $ 3.28 $ 352.0 $ 3.75 $ 245.6 $ 3.19 Less: Hedged Cost of Alloyed Metal (78.7 ) (1.63 ) (53.8 ) (1.32 ) (160.0 ) (1.70 ) (94.7 ) (1.23 ) VAR$ 96.7 $ 2.00 $ 80.1 $ 1.96 $ 192.0 $ 2.05 $ 150.9 $ 1.96 Packaging: Shipments (mmlbs) 179.8 185.9 354.5 185.9 $ $ / lb $ $ / lb $ $ / lb $ $ / lb Net sales$ 450.7 $ 2.51 $ 358.8 $ 1.93 $ 898.7 $ 2.54 $ 358.8 $ 1.93 Less: Hedged Cost of Alloyed Metal (297.0 ) (1.66 ) (226.9 ) (1.22 ) (598.8 ) (1.69 ) (226.9 ) (1.22 ) VAR$ 153.7 $ 0.85 $ 131.9 $ 0.71 $ 299.9 $ 0.85 $ 131.9 $ 0.71 Automotive Extrusions: Shipments (mmlbs) 24.0 23.6 47.3 50.8 $ $ / lb $ $ / lb $ $ / lb $ $ / lb Net sales$ 71.6 $ 2.98 $ 55.6 $ 2.36 $ 135.4 $ 2.86 $ 113.2 $ 2.23 Less: Hedged Cost of Alloyed Metal (45.3 ) (1.88 ) (30.8 ) (1.31 ) (85.5 ) (1.81 ) (60.7 ) (1.20 ) VAR$ 26.3 $ 1.10 $ 24.8 $ 1.05 $ 49.9 $ 1.05 $ 52.5 $ 1.03 GE Products: Shipments (mmlbs) 80.0 79.7 167.6 150.9 $ $ / lb $ $ / lb $ $ / lb $ $ / lb Net sales$ 247.7 $ 3.10 $ 180.9 $ 2.27 $ 498.9 $ 2.98 $ 331.3 $ 2.20 Less: Hedged Cost of Alloyed Metal (151.5 ) (1.90 ) (103.7 ) (1.30 ) (300.6 ) (1.80 ) (182.6 ) (1.21 ) VAR$ 96.2 $ 1.20 $ 77.2 $ 0.97 $ 198.3 $ 1.18 $ 148.7 $ 0.99 Other Products: Shipments (mmlbs) 3.0 6.6 7.3 9.0 $ $ / lb $ $ / lb $ $ / lb $ $ / lb Net sales$ 8.8 $ 2.93 $ 11.8 $ 1.79 $ 18.0 $ 2.47 $ 16.1 $ 1.79 Less: Hedged Cost of Alloyed Metal (5.4 ) (1.80 ) (7.9 ) (1.20 ) (11.4 ) (1.57 ) (10.5 ) (1.17 ) VAR$ 3.4 $ 1.13 $ 3.9 $ 0.59 $ 6.6 $ 0.90 $ 5.6 $ 0.62 Total: Shipments (mmlbs) 335.1 336.6 670.5 473.5 $ $ / lb $ $ / lb $ $ / lb $ $ / lb Net sales$ 954.2 $ 2.85 $ 741.0 $ 2.20 $ 1,903.0 $ 2.84 $ 1,065.0 $ 2.25 Less: Hedged Cost of Alloyed Metal (577.9 ) (1.73 ) (423.1 ) (1.26 ) (1,156.3 ) (1.73 ) (575.4 ) (1.22 ) VAR$ 376.3 $ 1.12 $ 317.9 $ 0.94 $ 746.7 $ 1.11 $ 489.6 $ 1.03 Outlook Although ourWarrick rolling mill's supply chain issues remain challenging, we continue to aggressively address these issues as we transformWarrick into a highly efficient and independent operation, while executing on our strategic plans for further growth. As discussed above in "Metal and Magnesium SupplyChain Issues ," we have adjusted our production levels atWarrick based on the amount of magnesium currently available and otherwise scheduled for delivery from suppliers other than US Mag and are working with ourWarrick customers to minimize the impact of supply chain issues on planned deliveries. At the time of ourJuly 7, 2022 press release announcing our declaration of force majeure, we noted that we anticipatedWarrick's production and deliveries to 27 -------------------------------------------------------------------------------- be reduced by 30% to 40% in the month ofJuly 2022 and approximately 50% during the remainder of the third quarter endedSeptember 30, 2022 , in each case based on then contracted deliveries of magnesium and assuming no further deliveries from US Mag. Since that time, US Mag delivered additional magnesium and we continue to identify and qualify additional supplies and suppliers of magnesium. As such, subject to the successful completion of our qualification process, we believe shipments will be higher than the levels in our previous announcement, which will then allow us to return to full production sooner than previously anticipated. Given the current environment and the supply chain issues we experienced during the first half of 2022, we will not achieve the Adjusted EBITDA margins (Adjusted EBITDA as a percentage of VAR) of 17% to 20% as we had previously anticipated. However, as we look forward and continue executing on our strategies and resolve these supply chain issues, our business is positioned to perform at these levels and above. Notwithstanding these near-term challenges, longer-term, our strategy remains unchanged. We remain well positioned for continued long-term growth with a diversified portfolio and strong secular growth trends in each of our served end markets. The fundamentals of our Aero/HS products, Packaging, Automotive Extrusions andGE products end markets are solid and as we continue to execute on our strategic initiatives we will continue to deliver long-term value to all of our stakeholders.
Liquidity and Capital Resources
Summary
The following table summarizes our liquidity (in millions of dollars):
As of December
As of June 30, 2022 31, 2021 Available cash and cash equivalents $ 235.2 $ 303.2 Borrowing availability under Revolving Credit Facility, net of letters of credit1 551.4 367.3 Total liquidity $ 786.6 $ 670.5
1 In
with
other financial institutions party thereto (as amended, the "Revolving Credit
Facility") to: (i) increase the commitment to
maturity date; (iii) update our borrowing base; and (iv) update relevant
benchmark provisions to reference the Secured Overnight Financing Rate
("SOFR"). See Note 5 of Notes to Interim Consolidated Financial Statements
included in this Report for further details. Borrowing availability under the
Revolving Credit Facility was determined by a borrowing base calculated as of
Facility in effect as of those dates.
We place our cash in bank deposits and money market funds with high credit quality financial institutions. Cash equivalents primarily consist of money market funds, which are highly liquid.
See Note 11 of Notes to Interim Consolidated Financial Statements included in
this Report for information regarding restricted cash at
There were no borrowings under our Revolving Credit Facility as of both
Cash Flows
The following table summarizes our cash flows from operating, investing and financing activities (in millions of dollars):
Six Months Ended June 30, 2022 2021 Total cash provided by (used in): Operating activities$ 7.0 $ 4.9 Investing activities$ (44.8 ) $ (635.9 ) Financing activities$ (29.8 ) $ 133.6 Cash provided by operating activities for the six months endedJune 30, 2022 reflected results of business activity described above within "Consolidated Results of Operations," as well as the following working capital changes: (i) an increase in inventory of$64.0 million due primarily to higher inventory pounds to satisfy increased demand, longer lead times, the planned multi-week outage 28 -------------------------------------------------------------------------------- at our Trentwood facility to refurbish our heavy gauge stretcher, as well as a higher per pound inventory cost; (ii) an increase in accounts payable of$61.8 million , the majority of which was driven by an increase in inventory as noted above; and (iii) an increase in contract assets of$30.7 million due primarily to the timing and mix of sales and an increase in metal price. Cash provided by operating activities for the six months endedJune 30, 2021 reflected: (i) an increase in trade and other receivables of$130.5 million , the majority of which was driven byWarrick receivables added during the quarter endedJune 30, 2021 and the remainder of which was due to the timing and mix of sales with extended terms and an increase in metal price; (ii) an increase in accounts payable of$115.5 million , the majority of which was driven byWarrick payables added during the quarter endedJune 30, 2021 and the remainder of which was driven by the volume of metal purchases; and (iii) an increase in inventory of$21.2 million due primarily to higher inventory pounds to satisfy increased demand. See Statements of Consolidated Cash Flows included in this Report for further details on our cash flows from operating, investing and financing activities for the six months endedJune 30, 2022 andJune 30, 2021 .
Sources of Liquidity
We believe our available cash and cash equivalents, borrowing availability under the Revolving Credit Facility and funds generated from operations are our most significant sources of liquidity, and that our Revolving Credit Facility and unsecured notes have covenants that allow us to operate our business with limited restrictions and significant flexibility for the foreseeable future. While we believe these sources will be sufficient to finance our working capital requirements, planned capital expenditures, investments, debt service obligations and other cash requirements for at least the next 12 months, and while we also believe that alternative sources of liquidity will remain available in the event we seek to add liquidity for opportunistic or other reasons in the future, our ability to fund such cash requirements will depend upon our future operating performance (which will be affected by prevailing economic conditions) and financial, business and other factors, some of which are beyond our control. We do not believe that covenants contained in the Revolving Credit Facility are reasonably likely to limit our ability to raise additional debt or equity should we choose to do so during the next 12 months, nor do we believe it is likely that during the next 12 months we will trigger the availability threshold that would require measuring and maintaining a fixed charge coverage ratio. During the six months endedJune 30, 2022 and as ofJuly 21, 2022 , there were no borrowings under the Revolving Credit Facility. See Note 9 of Notes to Consolidated Financial Statements included in our Annual Report on Form 10-K for the year endedDecember 31, 2021 for a description of our Revolving Credit Facility, as well as Note 5 of Notes to Interim Consolidated Financial Statements included in this Report for further details regarding Amendment No. 3 of our Revolving Credit Facility, which we executed inApril 2022 . We engage in certain customer-based supply chain financing programs to accelerate the receipt of payment for outstanding accounts receivable from certain customers. Costs of these programs are typically reimbursed to us by the customer. Receivables transferred under these customer-based supply chain financing programs generally meet the requirements to be accounted for as sales resulting in the derecognition of such receivables from our consolidated balance sheets. Receivables involved with these customerbased supply chain finance programs for the quarter endedJune 30, 2022 constituted approximately 51% of our net sales. See Note 1 of Notes to Interim Consolidated Financial Statements included in this Report for further details with respect to these supply chain financing programs. Debt See Note 9 of Notes to Consolidated Financial Statements included in Part II, Item 8. "Financial Statements and Supplementary Data" in our Annual Report on Form 10-K for the year endedDecember 31, 2021 for mandatory principal and cash interest payments on the outstanding borrowings. We do not believe that covenants in the indentures governing the 4.50% Senior Notes due 2031 ("4.50% Senior Notes") and 4.625% Senior Notes due 2028 ("4.625% Senior Notes") are reasonably likely to limit our ability to obtain additional debt or equity financing should we choose to do so during the next 12 months.
Capital Expenditures and Investments
We strive to strengthen our competitive position across our end markets through strategic capital investment. Significant investments over the past decade have positioned us well with increased capacity and expanded manufacturing capabilities while more recent capital projects have focused on further enhancing manufacturing cost efficiency, improving product quality and promoting 29 -------------------------------------------------------------------------------- operational security, which we believe are critical to maintaining and strengthening our position in an increasingly competitive market environment. A significant portion of our capital spending over the past several years related to the modernization project at our Trentwood facility, which focused on equipment upgrades throughout the process flow to reduce conversion costs, increase efficiency and further improve our competitive cost position on all products produced at our Trentwood facility. In addition, a significant portion of the investment also focused on modernizing legacy equipment and the process flow for thin gauge plate to achieve KaiserSelect® quality enhancements for these Aero/HS andGE products. These improvements have allowed us to gain incremental manufacturing capacity to enable future sales growth. Our capital investment plans remain focused on supporting demand growth through capacity expansion, sustaining our operations, enhancing product quality and increasing operating efficiencies. We anticipate total capital spending in 2022 of approximately$180.0 million to$200.0 million , of which approximately 60% of total spending will be focused on growth initiatives, primarily reflecting investment in the new roll coat line atWarrick and modest spending related to the Trentwood facility expansion project. In addition, we have prepared for a multiple week outage early in the third quarter 2022 to refurbish the large plate stretcher at our Trentwood facility. The investment of approximately$30.0 million is a highly efficient use of capital that will allow us to defer the$145.0 million purchase for a new stretcher planned prior to the COVID-19 pandemic. We will continue to deploy capital thoughtfully to ensure that investment decisions align with demand expectations in order to maximize the earnings potential of the business and maintain financial strength and flexibility. Capital investments will be funded using cash generated from operations, available cash and cash equivalents, borrowings under the Revolving Credit Facility and/or other third-party financing arrangements. The level of anticipated capital expenditures may be adjusted from time-to-time depending on our business plans, our price outlook for fabricated aluminum products, our ability to maintain adequate liquidity and other factors. No assurance can be provided as to the timing of any such expenditures or the operational benefits expected therefrom. Dividends We have consistently paid a quarterly cash dividend since the second quarter of 2007 to holders of our common stock, including holders of restricted stock, and have increased the dividend in each year since 2011. Nevertheless, as in the past, the future declaration and payment of dividends, if any, will be at the discretion of our Board of Directors and will depend on a number of factors, including our financial and operating results, financial position and anticipated cash requirements and contractual restrictions under our Revolving Credit Facility, the indenture for our 4.50% Senior Notes and 4.625% Senior Notes or other indebtedness we may incur in the future. We can give no assurance that dividends will be declared and paid in the future. See Note 9 of Notes to Consolidated Financial Statements included in our Annual Report on Form 10-K for the year endedDecember 31, 2021 for additional information about restrictions on dividend payments contained in the Revolving Credit Facility and in the indenture for our unsecured senior notes. We also pay quarterly dividend equivalents to the holders of certain restricted stock units. Holders of performance shares are not paid a quarterly dividend equivalent, but instead are entitled to receive, in connection with the issuance of underlying shares of common stock for performance shares that ultimately vest, a one-time payment equal to the dividends such holder would have received if the number of such shares of common stock so issued had been held of record by such holder from the date of grant of such performance shares through the date of such issuance. See our Statements of Consolidated Stockholders' Equity and Note 13 of Notes to Interim Consolidated Financial Statements included in this Report for information regarding dividends paid during the quarters endedJune 30, 2022 andJune 30, 2021 , and declared subsequent toJune 30, 2022 .
Repurchases of Common Stock
We suspended share repurchases as of
See our Statements of Consolidated Stockholders' Equity included in this Report for information regarding: (i) repurchases of common stock during the quarters endedJune 30, 2022 andJune 30, 2021 ; (ii) the amount authorized and available for future repurchases of common stock under our stock repurchase program; and (iii) minimum statutory tax withholding obligations arising during the quarters endedJune 30, 2022 andJune 30, 2021 in connection with the vesting of non-vested shares, restricted stock units and performance shares. 30 --------------------------------------------------------------------------------
Environmental Commitments and Contingencies
See Note 6 of Notes to Interim Consolidated Financial Statements included in this Report for information regarding our environmental commitments and contingencies.
Contractual Obligations, Commercial Commitments and Off-Balance Sheet Arrangements
During the six months ended
Commitment fees on our Revolving Credit Facility increased due to the incremental$200.0 million of borrowing capacity associated with Amendment No. 3 of our Revolving Credit Facility. See Note 5 of Notes to Interim Consolidated Financial Statements included in this Report. Except as otherwise disclosed in this Report, there has been no material change in our contractual obligations, commercial commitments or off-balance sheet arrangements other than in the ordinary course of business sinceDecember 31, 2021 .
Critical Accounting Estimates and Policies
Our consolidated financial statements are prepared in accordance with GAAP. In connection with the preparation of our financial statements, we are required to make assumptions and estimates about future events and apply judgments that affect the reported amounts of assets, liabilities, revenue and expenses and the related disclosures. We base our assumptions, estimates and judgments on historical experience, current trends and other factors that management believes to be relevant at the time our consolidated financial statements are prepared. On a regular basis, management reviews the accounting policies, assumptions, estimates and judgments to ensure that our financial statements are presented fairly and in accordance with GAAP. However, because future events and their effects cannot be determined with certainty, actual results could differ from our assumptions and estimates and such differences could be material. Our significant accounting policies are discussed in Note 1 of Notes to Consolidated Financial Statements included in our Annual Report on Form 10-K for the year endedDecember 31, 2021 . We discuss our critical accounting estimates in Part II, Item 7. "Management's Discussion and Analysis of Financial Condition and Results of Operations" of our Annual Report on Form 10K for the year endedDecember 31, 2021 .
There have been no material changes in our critical accounting estimates and
policies since
New Accounting Pronouncements
For a discussion of recently adopted and recently issued but not yet adopted accounting pronouncements, see "Adoption of New Accounting Pronouncements" in Note 1 of Notes to Interim Consolidated Financial Statements included in this Report. Available Information Our website is located at www.kaiseraluminum.com. The website includes a section for investor relations under which we provide notifications of news or announcements regarding our financial performance, includingSecurities and Exchange Commission ("SEC") filings, investor events and press and earnings releases. In addition, allKaiser Aluminum Corporation filings submitted to theSEC , including our Annual Reports on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-K and Proxy Statements for our annual meeting of stockholders, as well as otherKaiser Aluminum Corporation reports and statements, are available on theSEC's web site at www.sec.gov. Such filings are also available for download free of charge on our website. In addition, we provide and archive on our website webcasts of our quarterly earnings calls and certain events in which management participates or hosts with members of the investment community and related investor presentations. The contents of the website are not intended to be incorporated by reference into this Report or any other report or document filed by us, and any reference to the websites are intended to be inactive textual references only.
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