Vale's production and sales in 4Q22 and 2022
Rio de Janeiro, January 31st, 2023
- Vale's Q4 performance was marked by strong iron ore fines and nickel sales, up 24% and 30% q/q respectively, converting into sales the inventories formed in the previous quarter.
- Iron ore production totaled 308 Mt in 2022, 2% lower y/y, mainly due to (i) licensing delays at Serra Norte; and (ii) jaspilite waste processing and operational performance at S11D. This was partially offset by (i) continued production ramp-up at Vargem Grande; (ii) higher dry processing production at Brucutu; and (iii) higher third-party purchase.
- Pellets production totaled 32 Mt in 2022, up 1% y/y, with an improved mix of direct reduction pellets (49% of total production vs. 41% in 2021), leveraging on the higher-quality feed and taking advantage of better market premiums.
- Nickel production grew 6% in 2022 to 179 kt, largely due to the stabilization of Sudbury operations after the labor strike in 2021, as well as consistent and strong performance at Onça Puma. This was partially offset by lower feed availability owing to PTVI furnace rebuild and the later ramp-up of VBME.
- Copper production decreased 15%, totaling 253 kt in 2022, due to extended maintenance at Sossego mill during the first half of the year, and additional maintenance required at both Sossego and Salobo. This was partially offset by higher production in Canada owing to the stabilization of Sudbury mines and the recovery of copper from copper precipitates in Thompson, reducing waste as part of our approach to circular mining.
Production summary
% change | 2022 | 2023 | ||||||||
000' metric tons | 4Q22 | 3Q22 | 4Q21 | 2022 | 2021 | 4Q22/3Q22 | 4Q22/4Q21 | 2022/2021 | guidance | guidance |
Iron ore1 | 80,852 | 89,701 | 81,678 | 307,793 | 312,901 | -9.9% | -1.0% | -1.6% | ~310 Mt | 310-320 Mt |
Pellets | 8,261 | 8,256 | 9,073 | 32,111 | 31,708 | 0.1% | -8.9% | 1.3% | ~33 Mt | 36-40 Mt2 |
Nickel | 47.4 | 51.8 | 48.0 | 179.1 | 168.3 | -8.5% | -1.3% | 6.4% | ~180 kt | 160-175 kt |
Copper | 66.3 | 74.3 | 77.5 | 253.1 | 296.8 | -10.8% | -14.5% | -14.7% | ~260 kt | 335-370 kt |
- Including third- party purchases, run- of- mine and feed for pelletizing plants. Excluding Midwestern System volumes .
- Iron ore agglomerates guidance, including iron ore pellets and briquettes .
Sales summary
% change | |||||||||
000' metric tons | 4Q22 | 3Q22 | 4Q21 | 2022 | 2021 | 4Q22/3Q22 | 4Q22/4Q21 | 2022/2021 | |
Iron ore fines1 | 81,202 | 65,381 | 81,749 | 260,663 | 270,885 | 24.2% | -0.7% | -3.8% | |
Iron ore pellets | 8,789 | 8,521 | 10,351 | 33,164 | 32,306 | 3.1% | -15.1% | 2.7% | |
Iron ore ROM | 1,963 | 3,668 | 607 | 8,216 | 2,052 | -46.5% | 223.4% | 300.4% | |
Nickel | 58.2 | 44.3 | 44.7 | 180.8 | 181.7 | 31.4% | 30.2% | -0.5% | |
Copper | 71.6 | 70.5 | 73.7 | 243.9 | 284.5 | 1.6% | -2.8% | -14.3% | |
1 Including third - party purchases . Excluding Midwestern System volumes .
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Businesses' highlights in 4Q22 | |
Iron Ore and Pellets operations | |
• Iron ore fines and pellets sales increased 22% q/q, | Iron ore fines production (4Q22 vs. 3Q22) - Mt |
totaling 90 Mt, boosted by the drawdown of in-transit | |
inventories formed in Q3. All-inpremium totaled US$ | |
5.4/t 1 (vs. US$ 6.6/t in 3Q22), mainly due to lower | |
contractual pellet premiums, after record premiums in Q3. |
- Northern System production decrease q/q is largely explained by seasonally higher rainfall level 2 and Serra Norte's performance, impacted by (i) lower ROM
availability as a result of slower licensing processes; and (ii) processing plants' conveyor belts maintenance in October and November. - Southeastern System and Southern Systems' production decreased q/q, impacted by seasonally higher rainfall level3 in Minas Gerais region. Additionally, Southeastern performance was affected by a planned maintenance carried out in Alegria's mining equipment, while Southern System results were impacted by lower third-partypurchase.
- Pellet production was flat q/q, driven by the higher pellet feed availability for Tubarão plants and the resumption of Plant #5, increasing Tubarão pellet production, which was offset by a maintenance carried out at Plant #7 in Tubarão complex and São Luis plant.
- Iron ore premium of US$ 1.6/t and weighted average contribution of pellets of US$ 3.8/t.
- Rainfall level: 472 mm at Serra Norte in 4Q22 (vs. 31 mm in 3Q22) and 421 mm at S11D in 4Q22 (vs. 36 mm in 3Q22).
- Rainfall level: 577 mm at Mariana Complex in Southeastern System in 4Q22 (vs. 35 mm in 3Q22) and 716 mm at Vargem Grande Complex in Southern System 4Q22 (vs.44 mm in 3Q22).
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Nickel operations | |
• Nickel sales were 31% higher q/q and 23% | Nickel production (4Q22 vs. 3Q22) - kt |
greater than the quarterly production, as | |
expected, following the inventory buildup in Q3 | |
to meet sales commitments during planned | |
maintenance at Long Harbour and Matsusaka in | |
Q4. |
- Finished nickel production from Sudbury- sourced ore decreased 9% q/q, as mine and
mill maintenance activities in Q3 limited finished production in Q4. During Q4, Sudbury mines achieved the highest quarterly production rates since 2Q19, which is expected to be translated into better finished nickel production in 1H23. - Finished nickel production from Thompson-sourced ore declined 11% q/q attributed to scheduled maintenance at the Long Harbour Refinery during the quarter.
- Finished nickel production from Voisey's Bay-sourced ore was 10% lower q/q, partially reflecting scheduled maintenance at the Long Harbour Refinery during the quarter, in addition to the production gap created by the depletion of Ovoid mine and the ramp-upof the Voisey's Bay underground project.
- Finished nickel production from third parties increased 5% q/q, which was planned to offset lower production from Voisey's Bay ore in the quarter. Consumption of third-partyfeed is expected to remain higher than in recent years, aiming to maximize the utilization and performance of our downstream operations.
- Finished nickel production from Indonesia-sourced material was 6% lower q/q, reflecting lower nickel-in-matteproduction due to furnace corrective maintenance. Nickel in matte production was 16.2 kt in the quarter, 8% lower q/q.
- Nickel production at Onça Puma decreased 25% q/q as the kiln underwent a planned maintenance, which impacted 18 days in the quarter.
3
Copper operations | |
• Copper sales4 were in line q/q, despite lower production mainly | Copper production (4Q22 vs. 3Q22) - kt |
due to the sale of inventories of Thompson copper precipitate and | |
Voisey's Bay concentrate, in-line with sales commitments. |
- Sossego copper production decreased 18% q/q, impacted by planned and corrective maintenance work conducted during the quarter, primarily related to crushing activities.
- Salobo copper production decreased 15% q/q, due to planned and corrective maintenance, impacting plant availability.
- Salobo III project successful started-up in the end of 2022 on time and on budget. The project will add 30-40ktpy in additional copper production and it will achieve full capacity in 4Q24.
- Copper production in Canada increased 2% q/q. Sudbury mines improved performance following scheduled maintenance in 3Q22. This was offset by a decrease in Thompson copper production, reflecting the winter season stoppage of copper precipitate recovery, and ongoing ramp-up of the underground mine at Voisey's Bay.
4 Sales volumes are lower compared to production volumes due to payable copper vs. contained copper: part of the copper contained in the concentrates is lost in the smelting and refining process, hence payable quantities of copper are approximately 3.5% lower than contained volumes.
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ANNEX - Production and sales summary
Iron ore
% change | ||||||||||
000' metric tons | 4Q22 | 3Q22 | 4Q21 | 2022 | 2021 | 4Q22/3Q22 | 4Q22/4Q21 | 2022/2021 | ||
Northern System | 45,097 | 49,652 | 50,021 | 171,555 | 188,835 | -9.2% | -9.8% | -9.2% | ||
Serra Norte and Serra Leste | 26,486 | 30,678 | 30,958 | 102,298 | 115,135 | -13.7% | -14.4% | -11.1% | ||
S11D | 18,611 | 18,974 | 19,062 | 69,257 | 73,699 | -1.9% | -2.4% | -6.0% | ||
Southeastern System | 18,405 | 19,725 | 18,659 | 72,644 | 69,780 | -6.7% | -1.4% | 4.1% | ||
Itabira (Cauê, Conceição and others) | 7,007 | 7,017 | 7,987 | 27,283 | 28,696 | -0.1% | -12.3% | -4.9% | ||
Minas Centrais (Brucutu and others) | 5,395 | 5,845 | 4,664 | 20,759 | 19,306 | -7.7% | 15.7% | 7.5% | ||
Mariana (Alegria, Timbopeba and | 6,003 | 6,864 | 6,008 | 24,602 | 21,778 | -12.5% | -0.1% | 13.0% | ||
others) | ||||||||||
Southern System | 17,350 | 20,324 | 12,999 | 63,594 | 54,285 | -14.6% | 33.5% | 17.1% | ||
Paraopeba (Mutuca, Fábrica and | 8,403 | 10,725 | 4,892 | 30,106 | 22,975 | -21.7% | 71.8% | 31.0% | ||
others) | ||||||||||
Vargem Grande (Vargem Grande, | 8,947 | 9,599 | 8,106 | 33,488 | 31,310 | -6.8% | 10.4% | 7.0% | ||
Pico and others) | ||||||||||
IRON ORE PRODUCTION1 | 80,852 | 89,701 | 81,678 | 307,793 | 312,901 | -9.9% | -1.0% | -1.6% | ||
IRON ORE SALES2 | 91,954 | 77,569 | 92,706 | 302,042 | 305,293 | 18.5% | -0.8% | -1.1% | ||
FINES AND PELLETS SALES | 89,991 | 73,902 | 92,099 | 293,827 | 303,241 | 21.8% | -2.3% | -3.1% | ||
FINES SALES3 | 81,202 | 65,381 | 81,749 | 260,663 | 270,935 | 24.2% | -0.7% | -3.8% | ||
PELLETS SALES | 8,789 | 8,521 | 10,351 | 33,164 | 32,306 | 3.1% | -15.1% | 2.7% | ||
ROM SALES | 1,963 | 3,668 | 607 | 8,216 | 2,052 | -46.5% | 223.4% | 300.4% | ||
- Including third party purchases, run- of- mine and feed for pelletizing plants . Excluding Midwestern System volumes . Vale's product portfolio Fe content reached
62.0%, alumina 1.3% and silica 6.7% in 4Q22. - Including sales of iron ore fines, pellets, run - of- mine and third- party purchase.
- Including third - party purchases . Excluding Midwestern System volumes .
Pellets
% change | ||||||||||
000' metric tons | 4Q22 | 3Q22 | 4Q21 | 2022 | 2021 | 4Q22/3Q22 | 4Q22/4Q21 | 2022/2021 | ||
Northern System | 739 | 899 | 895 | 3,212 | 3,624 | -17.8% | -17.4% | -11.4% | ||
São Luis | 739 | 899 | 895 | 3,212 | 3,624 | -17.8% | -17.4% | -11.4% | ||
Southeastern System | 3,616 | 3,284 | 4,807 | 14,677 | 16,736 | 10.1% | -24.8% | -12.3% | ||
Itabrasco (Tubarão 3) | 960 | 525 | 1,089 | 2,725 | 3,389 | 82.9% | -11.8% | -19.6% | ||
Hispanobras (Tubarão 4) | - | - | - | - | 169 | - | - | -100.0% | ||
Nibrasco (Tubarão 5 and 6) | 1,131 | 349 | 1,052 | 3,465 | 3,794 | 224.1% | 7.5% | -8.7% | ||
Kobrasco (Tubarão 7) | 178 | 924 | 989 | 3,034 | 3,225 | -80.7% | -82.0% | -5.9% | ||
Tubarão 8 | 1,347 | 1,485 | 1,677 | 5,451 | 6,162 | -9.3% | -19.7% | -11.5% | ||
Southern System | 1,222 | 1,268 | 745 | 4,305 | 3,179 | -3.6% | 64.0% | 35.4% | ||
Fábrica | - | - | - | - | - | - | - | - | ||
Vargem Grande | 1,222 | 1,268 | 745 | 4,305 | 3,179 | -3.6% | 64.0% | 35.4% | ||
Oman | 2,684 | 2,805 | 2,625 | 9,919 | 8,169 | -4.3% | 2.2% | 21.4% | ||
PELLETS PRODUCTION | 8,261 | 8,256 | 9,073 | 32,111 | 31,708 | 0.1% | -8.9% | 1.3% | ||
PELLETS SALES | 8,789 | 8,521 | 10,351 | 33,164 | 32,306 | 3.1% | -15.1% | 2.7% | ||
Nickel - Finished production by source
% change | ||||||||
000' metric tons | 4Q22 | 3Q22 | 4Q21 | 2022 | 2021 | 4Q22/3Q22 | 4Q22/4Q21 | 2022/2021 |
Canada | 18.2 | 20.0 | 18.3 | 73.3 | 76.4 | -9.0% | -0.5% | -4.1% |
Sudbury | 11.1 | 12.2 | 8.8 | 39.0 | 32.2 | -9.0% | 26.1% | 21.1% |
Thompson | 2.4 | 2.7 | 1.2 | 9.9 | 6.0 | -11.1% | 100.0% | 65.0% |
Voisey's Bay | 4.6 | 5.1 | 8.4 | 24.4 | 38.2 | -9.8% | -45.2% | -36.1% |
Indonesia | 18.0 | 19.2 | 21.7 | 63.9 | 66.7 | -6.3% | -17.1% | -4.2% |
Brazil | 5.1 | 6.8 | 5.4 | 23.6 | 19.1 | -25.0% | -5.6% | 23.6% |
Feed from third-parties1 | 6.1 | 5.8 | 2.6 | 18.3 | 6.1 | 5.2% | 134.6% | 200.0% |
NICKEL PRODUCTION | 47.4 | 51.8 | 48.0 | 179.1 | 168.3 | -8.5% | -1.3% | 6.4% |
NICKEL SALES | 58.2 | 44.3 | 44.7 | 180.8 | 181.7 | 31.4% | 30.2% | -0.5% |
1 External feed purchased from third parties and processed into finished nickel in our Canadian operations .
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Vale SA published this content on 31 January 2023 and is solely responsible for the information contained therein. Distributed by Public, unedited and unaltered, on 31 January 2023 21:27:28 UTC.